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12-092-14 amphenol corporation amphenol aerospace 40-60 delaware avenue sidney, new york 13838-1395 phone: 800-678-0141 or 607-563-5011 www.amphenol-aerospace.com mil-dtl-38999, series iii ? aluminum ? stainless steel/firewall ? composite ? clutch-lok ? high vibration amphenol tri-start subminiature cylindrical connectors ? tm
table of contents page no. series iii - the highest performance mil-dtl-38999 connector ...................... 1 tri-start series iii versatility and options ........................................................... 2 shell styles and key design features ............................................................... 3 test data .......................................................................................................... 4 specifications .................................................................................................... 5 insert availability and identification ................................................................ 6, 7 alternate positioning .......................................................................................... 8 insert arrangements ................................................................................... 9-15 crimp tvp00r/ctvp00r wall mounting receptacle .......................................... 16 tvp02r/ctvp02r box mounting receptacle .......................................... 17 tv06r/ctv06r straight plug ................................................................... 18 tv26/mtv26 clutch-lok? straight plug .............................................. 19 tv07r/ctv07r jam nut receptacle ....................................................... 20 tv01r/ctv01r line receptacle .............................................................. 21 tv09r flange mounting plug .................................................................... 22 hermetic tvps02y box mounting receptacle .......... ............................................... 23 tvs07y jam nut receptacle ................................................................... 24 tvsiy solder mounting receptacle .......................................................... 25 tvshiy weld mounting recepacle ........................................................... 26 fail safe, lanyard release design features, types ... ......................................................................... 27 d38999/29, d38999/30 lanyard release plug ..................................... 28-30 d38999/31 tv fail safe lanyard release plug for mil-std-1760 ....... 31, 32 accessories for lanyard release connectors .......................................... 33 accessories receptacle protection caps ..................................................................... 34 plug protection caps ................................................................................ 35 dummy receptacles ................................................................................ 36 cable clamps ........................................................................................... 37 universal header assembly for flex print or pc board connectors .... 38, 39 contacts, sealing plugs, plastic/metal protection caps ................................... 40 contacts (printed circuit board, wire wrap) .................................................... 41 application tools . ............................................................................................. 42 how to order amphenol? tv, metal and amphenol? tv26 clutch-lok? ................... 43 d38999, tv military, metal and mtv26 clutch-lok? ............................ 44 amphenol? ctv, composite ..................................................................... 45 d38999, ctv military, composite .............................................................. 46 composite weight comparisons ..................................................................... 47 specials (fiber optics, filter protection, flex assemblies, pcb applications) ..................................................................................... 48 specials (coax, twinax, triax contacts, ground plane connectors, press fit connectors) ............................................................................. 49 specials (quadrax contacts) ......................................................................... 50 specials (deep reach shells, stand-off flange shells, connectors with integral strain reliefs, esd protection, rj field connectors .................. 51 sales office and distributor listing ................................................................ 52 for additional information concerning amphenol tri-start connectors, or if there are special application requirements, contact your local sales office or amphenol aerospace 40-60 delaware ave. sidney, new york 13838-1395 phone: 607-563-5011 fax: 607-563-5157 www.amphenol-aerospace.com amphenol aerospace is a certified iso9001 manufacturer.
1 amphenol ? tri-start series iii - the highest performance mil-dtl-38999 connector tri-start tm mil-dtl-38999 series iii with metal shells - aluminum, stainless steel, class k firewall composite tri-start, qualified to mil-dtl-38999, rev. j amphenol ? tri-start mil-dtl-38999* series iii connectors offer the highest performance capabilities for both general duty and severe environment applications. meeting or ex- ceeding mil-dtl-38999 series iii requirements, the tri-start connector with standard metal shells (aluminum or stain- less steel with several finish options) offers these features: ? emi shielding - solid metal to metal coupling, grounding fingers, electroless nickel plating, and thicker wall sections provide superior emi shielding capability of 65db minimum at 10 ghz ? contact protection - recessed pins in this 100% scoop- proof connector minimize potential contact damage ? moisture resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts ? corrosion resistance - shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure ? vibration/shock - operates under severe high temperature vibration, through 200c ? firewall capability - available in a stainless steel shell, class rk, rs ? lockwiring eliminated - unique, self-locking, quick coupling connector eliminates lockwiring ? quick coupling - completely mates and self-locks in a 360 turn of the coupling nut ? inventory support commonality - uses standard mil- dtl-38999 contacts, application tools, insert arrangements ? electrostatic discharge protection (esd) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the faraday cage principal which shunts high voltage, high current discharge events (see page 51) ? ground plane connectors - with metallic insert for common grounding of coax, triax or twinax contact outer shield (see page 49) ? hermetic- air leakage limited to 1 x 10 -7 cm 3 per second optional mil-qualified to mil-dtl-38999, rev. k, the amphe- nol ? composite tri-start connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. the composite tri-start connector also includes the fol- lowing features: ? lightweight - 17% ? 70% weight savings (17?40% weight savings vs. aluminum) (60?70% weight savings vs. stainless steel) see composite weight comparison chart, pg. 47. ? corrosion resistance - available in standard mil- dtl-38999 olive drab cadmium (175c) and electro- less nickel plating (200c), both withstanding 2000 hours of salt spray exposure. the base material is able to withstand an indefinite exposure to salt spray. ? durability - 1500 couplings minimum (in reference to connector couplings, not contacts) ? extended life contact - mil-approved plating process which provides 1500 couplings minimum the latest offering from amphenol in mil-dtl-38999, the clutch-lok connector offers: all advantages of stainless steel/class k firewall tri- start connectors plus a unique clutch design that actually tightens itself under vibration. features include: ? high degree of differential torque ? no settling back to the next ratchet tooth ? completely intermateable with all existing mil-dtl-38999 series iii connectors ? offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection see page 19 for description, 43 and 44 for ordering. clutch-lok tm mil-dtl-38999 series iii high vibration connector * mil-dtl-38999 series iii supersedes mil-c-38999 series iii.
2 amphenol ? tri-start offers more versatility & options than any other interconnection family fiber optic multi-channel d38999 filter/transient protection mil-dtl-38999 series iii d38999 ground plane with metallic insert, power contacts and shielded twinax contacts mil-dtl-38999 with shielded coax contacts d38999 with pc tail coax contacts and alignment disc d38999 with flex termination for attachment to pcb boards mil-dtl-38999 lanyard ?breakaway? connector qualified for mil-std-1760 hermetic tri-start mil-dtl-38999 series iii the tri-start connector is the high performance choice in the d38999 family. originally designed in order to increase the performance lev- els of mil-dtl-38999 series i and ii, the series iii was cre- ated to meet high performance connector criteria. dynamic features for performance and reliability that were needed for military, aerospace and ground vehicle applica- tions were designed into the series iii that include: ? rapid coupling via a triple-start thread ? shell-to-shell or metal-to-metal bottoming ? improved emi shielding the tri-start family of connectors has grown and expanded since its original addition to the 38999 series in order to meet ever-evolving interconnection product needs. today, the tri- start family has styles and options that cover a very wide range to meet not only the highest performance needs of space applications, but also general duty connector needs. the tri-start connector series is second to none in terms of versatility and customer options. the broad porfolio includes tri-starts with: ? aluminum and nickel plated stainless steel shells ? class k firewalls ? composite shells ? clutch-lok? high vibration design ? fiber optics ? fail-safe lanyard release connectors ? variety of contact options: shielded, coax, matched imped- ance coax, triax, twinax, quadrax, thermocouple, pcb tail and wire wrap ? ground plane versions and press-fit? with compliant pins ? esd (electrostatic discharge) protection ? filter/transient protection ? hermetic versions ? long reach receptacle styles ? numerous shell geometries, finishes and accessories see more on tri-start specials on pages 48-51.
3 quick coupling thread coupling nut plug shell spring fingers (emi) anti-decoupling device ratchet amphenol ? tri-start shell styles and key design features designed for performance numerous advantages in performance capability are designed into the amphenol tri-start connector. a positive metal to metal coupling design, grounding fingers, and electroless nickel plat- ing provide superior emi shielding capability of 65 db minimum at 10 ghz. acme threads provide coupling durability. thicker wall sections and a greater coupling surface area improve strength and shock resistance. blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. the connector quickly mates and self locks in a 360 turn of the coupling nut. elongated mounting holes permit the tri-start connector to intermount with various existing mil-spec box or wall mount re- ceptacles, giving it a design replacement advantage. shells of stainless steel, or cadmium over nickel plating prevent severe corrosion. resistance is tested through exposure to a 500 hour salt spray. composite versions provide protection from salt spray exposure for 2000 hours. other finish options are avail- able; see how to order tri-start metal and tri-start composite. recessed pins minimize potential contact damage in this 100% scoop-proof connector. in a blind mating application, mating shells cannot ?scoop? the pins and cause a shorting or bending of con- tacts. the design of the amphenol tri-start interfacial seal meets the mil-dtl-38999 series iii requirements for electrolytic erosion resistance. a rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. the socket contacts are probe proof, and all contacts are rear removable. they are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option and are available in standard tri-start insert arrangements and special pyle? insert arrangements in sizes 10 power, 12, 16, 20 and 22d contacts. special insert pat- terns are also available with larger contacts in sizes 4 and 0. wall mount receptacle box mount receptacle jam nut receptacle straight plug flange mounting plug lanyard release plug line receptacle longer shell receptacle solder mount hermetic receptacle applicable patents: tri-start tm connector patent 4,109,990. composite connector patents: 4,268,103; 4,648,670; 4,682,832; 4,703,987. clutch-lok ? patent 6,152,753.
4 tri-start test data tri-start, series iii typical shielding effectiveness test data emi/emp shielding efffectiveness db testing by triaxial method tri-start, series iii typical shielding effectiveness test data emi/emp shielding efffectiveness db testing by mode stirring method test data beyond 2ghz is subject to equipment variation. * dependant on shell finish note: for test data information on the new clutch-lok tri-start, high vibration connectors, consult amphenol aerospace. amphenol ? tri-start connectors provide emi/emp shielding capability which exceeds mil-dtl-38999 series iii requirements. the tv and ctv series iii connector with standard solid metal to metal coupling, emi grounding fingers and conductive finishes has proven to be the ultimate in emi/emp shielding effectiveness. the charts il- lustrate shielding effectiveness data which is typical of tri-start connectors tested with the nickel finish (class f-metal, class m-composite) over a wide fre- quency range. the vibration capability of the tri-start series is shown in the chart below. this illustrates the most severe vibration envelope of any qualified connec- tor available today. these capabilities along with a 200c temperature rating and superior moisture sealing protection pro- vide the user with a connector that can withstand the most rigorous application. tri-start vibration criteria 140 120 100 80 60 40 20 0 100 200 300 400 500 600 700 800 nickel class f, class m typical shield effectiveness data frequency megahertz nickel class f, class m mil-dtl-38999 requirements leakage db 140 120 100 80 60 40 20 0 1 2 345 nickel class f, class m typical shield effectiveness data nickel class f, class m mil-dtl-38999 requirements 6 7 8 9 10 frequency gigahertz leakage db 5 50 500 5000 .0001 .001 .01 .1 1. 10. 10in/sec .06 in da. 3 axes @ ? 55 c ambient + 200 c* 60 g's (fail safe: 3 axes @ ambient 30 g's) 2 axes @ 200 c * (fail safe: 2 axes @ ambient) 2 axes @ ambient 6db/octave hertz double amplitude (in) sine vibration power spectral density (g 2 /hz) random vibration power spectral density g 2 /hz ? ? ?
5 suggested oper. voltage service (sea level) test voltage test voltage test voltage test voltage rating ac (rms) dc (sea level) 50,000 ft. 70,000 ft. 110,000 ft. 22d .0345 .0010 .141 .036 .094 20 .047 .001 .209 .044 .125 16 .067 .001 .209 .078 .141 12 .100 .002 .209 .116 .141 10 (power) .137 .002 .355 na na 8 .181 .002 .490 na na 4 .281 .002 .490 na na 0 .453 .002 .585 na na test current (amps) ma ximum maximum contact milliv olt drop millivolt drop size crimp hermetic crimp* hermetic* 22d 5 3 73 85 20 7.5 5 55 60 16 13 10 49 85 12 23 17 42 85 10 (power) 33 na 33 na 8 (power) 46 na 26 na 480na23 na 0 150 na 21 na contact rating + .004 ? .000 + .004 ? .000 + .004 ? .002 + .004 ? .002 m 400 550 1300 vrms 550 vrms 350 vrms 200 vrms n 300 450 1000 vrms 400 vrms 260 vrms 200 vrms i 600 850 1800 vrms 600 vrms 400 vrms 200 vrms ii 900 1250 2300 vrms 800 vrms 500 vrms 200 vrms service rating finish data non-hermetic shell components service class finish military proprietary anodic coating (non-conductive) c rx** f (metal) m (composite) w (metal) j (composite) stainless steel with nickel plate s rs stainless steel k rk stainless steel y y stainless steel with nickel plate n yn hermetic shell components service class material / finish military proprietary * when using silver plated wire. crimp well data hermetic data contact nominal min. well size well diameter well depth well diameter depth tri-start specifications ** add suffix (005) to part number. olive drab cadmium plate nickel base rf rw electroless nickel please note that the establishment of electrical safety factors is left entirely in the designer?s hands, since he is in the be st position to know what peak voltage, switching surges, transients,etc. can be expected in a particular circuit.
6 tri-start insert availability and identification amphenol tri-start insert arrangements contact size shell military service total 22d 20 16 12 12 10 8 8?? size/arrg. shell crimp hermetics* rating contacts (coax) (power) (coax) (twinax) 9-5 a grounded 1 1 9-35 a x p m 6 6 9-94 a ? m2 2 9-98 a x p i 3 3 11-2 b ? i2 2 11-5 b ? pi5 5 11-35 b x p m 13 13 11-54 bx ii 4 4 11-98 b x p i 6 6 11-99 b x i 7 7 13-4 cx p i 4 4 13-8 c x p i 8 8 13-13 c i, fiber optic 4 2** 2 13-35 c x p m 22 22 13-98 c x p i 10 10 15-4 d ? i4 4 15-5 dx p ii 5 5 15-15 d x p i 15 14 1 15-18 d x p i 18 18 15-19 d ? p i 19 19 15-35 d x p m 37 37 15-97 d x p i 12 8 4 17-2 e x m 39 38 1 17-6 e x p i 6 6 17-8 ex p ii 8 8 17-22 e ? coax 4 2 2 17-26 e x p i 26 26 17-35 e x p m 55 55 17-99 e x i 23 21 2 19-11 fx p ii 11 11 19-18 f x m 18 14 4 19-28 f x i 28 26 2 19-31 f ? m1512 1 2 19-32 f x p i 32 32 19-35 f x p m 66 66 21-11 gx i 11 11 21-16 gx p ii 16 16 21-29 gx i 27 19 44 21-35 g x p m 79 79 21-39 g x p i 39 37 2 21-41 g x p i 41 41 21-75 ? g x m 4 4 (see note) 21-79 g x ii 19 17 2 23-6 hp m 6 6 23-14 h ? i14 14 23-21 hx p ii 21 21 x completely tooled. ? majority of tooling is completed (contact amphenol aerospace for availabilty). ? not tooled for 02-r. p pin inserts only (contact amphenol aerospace for socket availability). ground plane proprietary option available. arrg. 9-5 is exclusively ground plane type. see pg. 49 for further information on ground plane connectors. not mil-qualified. ? 21-75 is mil-qualified with twinax contacts only. note: ms connector 21-75 is supplied with size 8 twinax. proprietary connector 21-75 is supplied with size 8 coax. * hermetic inserts - solder termination standard. (contact amphenol aerospace for optional pcb or eyelet termination). ** two size 16 contacts dedicated to fiber optics. consult amphenol aerospace catalog 12-352 for fiber optic information. *** for use in mil-std-1760 applications (see pages 31 & 32). ? for rg 180/u and rg 195/u cables only. ?? size 8 coax and twinax are interchangeable.
7 tri-start and specials insert availability and identification contact size shell military service total 22d 20 16 12 12 10 8 8?? size/arrg. shell crimp hermetics* rating contacts (coax) (power) (coax) (twinax) 23-35 h x p m 100 100 23-53 h x p i 53 53 23-54 h ? m5340 94 23-55 h ? p i 55 55 25-4 j x p i 56 48 8 25-7 j ? twinax 99 97 2 25-8 j ? twinax 8 8 25-11*** j ? n11 2 9 25-17 j ? m4236 6 25-19 j x p i 19 19 25-20*** j ? n30 1013 4 3 25-24 j x p i 24 12 12 25-26 j ? i25 16 5 4 25-29 jx i 29 29 25-35 j x p m 128 128 25-37 j ? i37 37 25-41 j x n/inst. 41 22 3 11 2 3 25-43 j ? i43 2320 25-46 j ? i46 404 2? 25-61 j x p i 61 61 25-90 j x i 46 40 4 2 25-f4 j ? m/i 66 49 13 4 tri-start arrangements, cont. contact size shell military service total comments 22d 20 16 12 8?? size/arrg. shell crimp hermetics* rating contacts (twinax) 9-2 a x i 2 formerly pyle 2 15-4 d x ii 4 formerly pyle 4 15-25 d x m 25 formerly pyle 22 3 17-20 e x m 20 formerly pyle 16 4 21-12 g x i 12 formerly pyle 3 9 21-21 g x m/inst. 41 improved sealing 32 9 21-99 g x m 16 formerly pyle 5 11 25-92 j x m 101 formerly pyle 92 9 25-97 j x m 42 formerly pyle 26 3 13 special arrangements (not mil-spec qualified) contact size shell service total 22d 20 8 4 0 size/arrg. crimp hermetics* rating contacts 25-16 x m 8 6 2 25l-3 x ii 3 1 2 25l-7 x ii 7 7 33-3 x ii 3 1 2 33-5 x ii 5 5 33-6 x ii 6 2 4 37-5 x ii 4 4 special arrangements (not mil-spec qualified) (insert arrangements requiring non-standard shells or larger contacts) x completely tooled. ? majority of tooling is completed (contact amphenol aerospace for availabilty). ? not tooled for 02-r. p pin inserts only (contact amphenol aerospace for socket availability). ground plane proprietary option available. arrangement 9-5 is exclusively ground plane type. not mil-qualified. * hermetic inserts - solder termination standard. (contact amphenol aerospace for optional pcb or eyelet termination). ** two size 16 contacts dedicated to fiber optics. consult amphenol aerospace catalog 12-352 for fiber optic information. *** for use in mil-std-1760 applications (pgs. 31 & 32). ? for rg 180/u and rg 195/u cables only. ?? size 8 coax and twinax are interchangeable. note: 25l-3 and 25l-7 require longer shells.
8 tri-start alternate positioning ar br cr dr key & keyway or or or or shell arrangement ap bp cp dp size identification letter bsc bsc bsc bsc n 105 140 215 265 a 102 132 248 320 9 b 80 118 230 312 c 35 140 205 275 d 64 155 234 304 e 91 131 197 240 n 95 141 208 236 11, a 113 156 182 292 13, b 90 145 195 252 and c 53 156 220 255 15 d 119 146 176 298 e 51 141 184 242 n 80 142 196 293 a 135 170 200 310 17 b 49 169 200 244 and c 66 140 200 257 19 d 62 145 180 280 e 79 153 197 272 n 80 142 196 293 21, a 135 170 200 310 23, b 49 169 200 244 and c 66 140 200 257 25 d 62 145 180 280 e 79 153 197 272 n 80 142 188 293 25l, a 135 170 188 310 33, b 49 169 188 244 and c 66 140 188 257 37 d 62 145 188 280 e 79 153 188 272 master key/keyway position a plug with a given rotation letter will mate with a receptacle with the same rotation letter. the angles for a given connector are the same whether it contains pins or sockets. inserts are not rotated in conjunction with the master key/keyway. plug (front face shown) receptacle (front face shown) main keyway ap bsc bp bsc dp bsc cp bsc ? ? ? ? dr bsc ? cr bsc ? br bsc ? ar bsc ? main keyway
9 contact legend tri-start insert arrangements front face of pin inserts illustrated insert arrangement 9-5 9-35 9-94 9-98 11-2 11-5 11-35 11-54 service rating grounded m m i i i m ii number of contacts 1623 2 5 13 4 contact size 8 twinax 22d 20 20 16 20 22d 22d insert arrangement 11-98 11-99 13-4 13-8 13-13 13-35 13-98 15-4 service rating iiii i, fiber optic m i i number of contacts 67482222104 contact size 20 20 16 20 16 12 22d 20 12 dedicated to fiber optics insert arrangement 15-5 15-15 15-18 15-19 15-35 15-97 service rating ii i i i m i number of contacts 5 14 1 18 19 37 8 4 contact size 16 20 16 20 20 22d 20 16 insert arrangement 17-2 17-6 17-8 17-22 17-26 service rating m i ii coax i number of contacts 38 1 6 8 2 2 26 contact size 22d 8 twinax 12 16 12 coax 8 coax 20 a b c d e f g 5 1 6 4 3 2 ba a b a b c d e 1 2 3 4 5 6 7 8 9 10 11 12 13 a b c d ef a b c d a b c d e f g h a b c d 1 21 22 a b c d e f g h j k a b c d a b c d e a b c d e f g h j k l m n p r a b c d e f g h j k l mn p r s tu a b c d e f g h j k l m n p r s t u v 1 21 31 a b c d e f g h j k l m 1 6 11 17 30 a b c d e f a b c d e f g h a d c b a b c d e f g h j k l m n p r s t u v w x y z a b c 8 10 12 16 20 22d c a b a b d c
10 tri-start insert arrangements insert arrangement 17-35 17-99 19-11 19-18 service rating m i ii m number of contacts 55 21 2 11 14 4 contact size 22d 20 16 16 22d 8 twinax insert arrangement 19-28 19-31 19-32 19-35 service rating i m i m number of contacts 26 2 2 1 12 32 66 contact size 20 16 8 coax 12 22d 20 22d insert arrangement 21-11 21-16 21-29 21-35 service rating i ii i m number of contacts 11 16 19 4 4 79 contact size 12 16 20 16 12 22d contact legend front face of pin inserts illustrated 1 3 4 9 10 16 17 24 25 31 32 39 40 47 46 52 53 55 a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h j k l a b c d e f g h r j k l m n p s t u v w x y z a b c d e a b c e k m n r s u v w g h f a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h j 1 2 3 4 9 10 16 17 24 25 33 34 42 43 50 51 57 58 63 64 66 a b c d e f g h j k l a b c d e f g h j k l m n p r s 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 25 26 27 1 11 21 31 41 51 61 71 79 8 10 12 16 20 22d a b c d e f g h j k l m n p r s t u
11 contact legend tri-start insert arrangements insert arrangment 21-39 21-41 21-75 21-79 service rating i i m ii number of contacts 37 2 41 4 17 2 contact size 20 16 20 8 twinax 22d 8 coax insert arrangement 23-6 23-14 23-21 23-35 service rating m i ii m number of contacts 6 14 21 100 contact size 8 twinax 12 16 22d front face of pin inserts illustrated insert arrangement 23-53 23-54 23-55 service rating i m i number of contacts 53 40 9 4 55 contact size 20 22d 16 12 20 a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h i j k m n p q r a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h i j k m n p q r s t a b c d a t b s c r d p e n mf lg h k j v u a b c d e f a b k c j l p m n d h e g f a b c d e f g h j k l m p r s n t u v w x 1 2 3 4 5 6 7 8 15 16 24 25 34 35 45 46 55 56 66 67 76 77 85 86 93 94 95 96 97 98 99 100 a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h k m n p q r s t a b u v w x y z a b c c d d e e ff g g hh 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h i j k m n p q r s t v w x y z aa bb c c u d d e e ff g g hh 8 10 12 16 20 22d
12 front face of pin inserts illustrated tri-start insert arrangements insert arrangement 25-4 25-7 25-8 service rating i twinax twinax number of contacts 48 8 97 2 8 contact size 20 16 22d 8 twinax 8 twinax insert arrangement 25-11*** 25-17 25-19 service rating n m i number of contacts 2 9 36 6 19 contact size 20 10 power 22d 8 twinax 12 insert arrangement 25-20*** 25-24 25-26 service rating n i i number of contacts 10 13 3 4 12 12 16 5 4 contact size 20 16 8 twinax 12 coax 16 12 20 12 8 coax (with matched impedance) contact legend *** for use in mil-std-1760 applications (see pages 31 and 32). a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h k m n p q r t u v w x y z s jj kk l l aa bb c c d d e e ff g g hh 1 6 7 15 16 18 19 21 22 24 26 28 29 32 33 41 42 46 53 59 60 64 67 68 72 74 76 78 79 81 82 84 85 93 94 99 25 75 a b c d e f g h a b c d e f g h j k l ab c d e f g h j k l m n p r s t u v w x y z a b c d e f g h k m n p q r s t u v w ab c d e f g h j k l m np r s t uv a b c d e f g h j k l m n p r s t u v w x y z 1 2 3 4 5 6 7 a b c d e f g h j k l m n p r s t u v w x y z a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 8 10 12 16 20 22d
13 front face of pin inserts illustrated insert arrangement 25-29 25-35 25-37 service rating i m i number of contacts 29 128 37 contact size 16 22d 16 insert arrangement 25-41 25-43 25-46 service rating n/inst. i i number of contacts 22 3 11 2 3 23 20 40 4 2 contact size 22d 20 16 12 coax 8 twinax 20 16 20 16 8 coax? contact legend tri-start insert arrangements insert arrangement 25-61 25-90 25-f4 service rating i i size 22d = m, balance = i number of contacts 61 40 4 2 49 13 4 contact size 20 20 16 8 twinax 22d 16 12 ? coax contacts for rg180/u or rg195/u cable. a b c d e f g h j k l m n p r s t u v w x y z a b c d e f 1 4 7 8 14 15 24 25 35 36 47 48 58 59 70 71 81 82 93 94 104 105 114 115 121 125 128 a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h k m n p q r b p c n d m e l f g h j k a r y xs w z t u v d e n p q g a c b j kh m s t r i a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h k m n p q r s t u v w x a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h k m n p q r s t u v w x y z aa a b c d e f g h j k l m n p r s t u v w x y z a b c d e f g h i j k m n p q r s t u v w x y z bb cc d d e e f f gg hh jj kk l l mm nn aa pp a b c d e f g h j k l m n a p r s t u v w x y z b c d e f g h aa k q m n p r s t u v w x y z 1 17 18 19 49 35 20 21 22 23 16 15 48 59 60 66 64 65 37 50 51 41 42 43 31 30 38 39 40 29 27 26 25 24 54 63 62 61 36 32 53 52 44 55 56 57 46 34 14 13 45 12 11 10 9 8 7 6 5 4 3 2 33 28 47 58 8 10 12 16 20 22d
14 special insert arrangements front face of pin inserts illustrated insert arrangement 9-2 15-4* 15-25 17-20 service rating i ii m m number of contacts 2 4 22 3 16 4 contact size 20 16 22d 16 22d 12 insert arrangement 21-12 21-21 21-99 service rating i m/inst. m number of contacts 3 9 32 9 5 11 contact size 20 12 22d 12 22d 12 contact legend note: some specials shown here were formerly known as pyle arrangements.consult amphenol for how to order information for connectors with these inserts. for further information on special arrangements consult amphenol aerospace, sidney ny. * pyle 15-4 does not mate with amphenol tri-start 15-4 insert. insert arrangement 25-92 25-97 service rating m m number of contacts 92 9 26 3 13 contact size 22d 16 22d 16 12 a b a b c d 3 2 1 13 12 11 4 5 6 7 8 9 10 14 15 16 17 18 19 20 23 22 21 24 25 a b c d 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 a b c d e k f m g h j l 1 2 3 4 5 6 7 8 9 10 a b c d e f g h j 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 a b c d e f g h j k l m n pr s 1 3 4 5 13 24 36 46 67 57 79 90 98 101 97 89 78 66 56 45 35 23 12 am bl n ck dj eh fg wy x ua v z m r n p s k t s r p e d c b t u f g h w v j 8 10 12 16 20 22d
15 special insert arrangements requiring non-standard shells or larger contacts front face of pin inserts illustrated insert arrangement 25-16 25l-3 25l-7 service rating m ii ii number of contacts 6 2 1 2 7 contact size 20 4 8 4 8 insert arrangement 33-3 33-5 33-6 service rating ii ii ii number of contacts 1 2 5 2 4 contact size 4 0 4 8 4 contact legend note: some specials shown here were formerly known as pyle arrangements. consult amphenol for how to order information for connectors with these inserts. consult amphenol aerospace for longer shell drawings. a b c d e f g h a b c a b c d e f g b ca a b c d e a b c d e f a b c d 8 4 0 22d insert arrangement 37-5 service rating ii number of contacts 4 contact size 0
16 m m .005 .13 t 4 places tt 4 places s 2 places 2 places 2 places r 1 r 2 v thread aa b thread ll (tv) ll (ctv) 1 m (tv) m (ctv) 1 l (tv) l (ctv) 1 1.240 max 31.50 max red band ? blue band ?? ?a? z (tv) z (ctv) 1 .861 max 21.87 max (tv) .909 max 23.09 max (ctv) 1.037 max 26.34 max (tv) 1.084 max 27.53 max (ctv) d view d for size 8 twinax only, relative to view d for size 8 coaxial only, relative to ?a? ?a? tvp00r (d38999/20) ? crimp, metal ctvp00r (d38999/20) ? crimp, composite wall mounting receptacle ? red band indicates fully mated ?? blue band indicates rear release contact retention system ms b thread m m 1 a 1 dia. a 2 dia. aa ll shell class 2a l l 1 +.000 +.000 z z 1 back front max. +.006 ll 1 shell size 0.1p-0.3l-ts max. max. ?.005 ?.005 r 1 r 2 s t max. max panel panel panel ?.000 .005 tt size code (plated) (tv) (ctv) (tv) (ctv) max. .008 (tv) (ctv) mount mount thickness (tv) (ctv) .008 9 a .6250 .469 .514 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 b .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 c .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 d 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 e 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 f 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 g 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 h 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 j 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 ms m m 1 a 1 dia. a 2 dia. ll shell l l 1 +.00 +.00 v z z 1 back front +.15 ll 1 shell size max. max. ?.13 ?.13 r 1 r 2 s t thread max. max. panel panel aa ?.00 .13 tt size code (tv) (ctv) (tv) (ctv) max .20 metric (tv) (ctv) mount mount max. (tv) (ctv) .20 9 a 11.91 13.06 20.83 19.63 18.26 15.09 24.1 3.25 m12x1-6g 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49 11 b 11.91 13.06 20.83 19.63 20.62 18.26 26.5 3.25 m15x1-6g 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 c 11.91 13.06 20.83 19.63 23.01 20.62 28.9 3.25 m18x1-6g 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 d 11.91 13.06 20.83 19.63 24.61 23.01 31.3 3.25 m22x1-6g 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 e 11.91 13.06 20.83 19.63 26.97 24.61 33.7 3.25 m25x1-6g 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 f 11.91 13.06 20.83 19.63 29.36 26.97 36.9 3.25 m28x1-6g 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 g 12.70 13.84 20.07 18.82 31.75 29.36 40.1 3.25 m31x1-6g 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 h 12.70 13.84 20.07 18.82 34.93 31.75 43.3 3.91 m34x1-6g 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 j 12.70 13.84 20.07 18.82 38.10 34.93 46.4 3.91 m37x1-6g 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 millimeters inches all dimensions for reference only designates true position dimensioning part number reference. see how to order, pages 43-46 to complete. tvp00rw-xx-xxx tvps00rk-xx-xxx tvps00rf-xx-xxx tvps00rs-xx-xxx ctvp00rw-xx-xxx ctvps00rf-xx-xxx d38999/20 back panel mounting front panel mounting a 1 a 2 panel hole dimensions
17 ms m m 1 a 1 a 2 ll shell l l 1 +.00 +.00 z z 1 back front +.15 ll 1 shell size max. max. ?.13 ?.13 r 1 r 2 s t max. max. panel panel aa ?.00 .13 tt size code (tv) (ctv) (tv) (ctv) max .20 (tv) (ctv) mount mount max. (tv) (ctv) .20 9 a 5.21 6.35 20.83 19.63 18.26 15.09 24.1 3.25 3.89 5.03 16.66 13.11 5.94 22.99 23.06 5.49 11 b 5.21 6.35 20.83 19.63 20.62 18.26 26.5 3.25 3.89 5.03 20.22 15.88 5.94 22.99 23.06 4.93 13 c 5.21 6.35 20.83 19.63 23.01 20.62 28.9 3.25 3.89 5.03 23.42 19.05 5.94 22.99 23.06 4.93 15 d 5.21 6.35 20.83 19.63 24.61 23.01 31.3 3.25 3.89 5.03 26.59 23.01 5.94 22.99 23.06 4.39 17 e 5.21 6.35 20.83 19.63 26.97 24.61 33.7 3.25 3.89 5.03 30.96 25.81 5.94 22.99 23.06 4.93 19 f 5.21 6.35 20.83 19.63 29.36 26.97 36.9 3.25 3.89 5.03 32.94 28.98 5.94 22.99 23.06 4.93 21 g 5.97 7.11 20.07 18.82 31.75 29.36 40.1 3.25 4.65 5.79 36.12 32.16 5.18 22.99 22.96 4.93 23 h 5.97 7.11 20.07 18.82 34.92 31.75 43.3 3.91 4.65 5.79 39.29 34.93 5.18 22.99 22.96 6.15 25 j 5.97 7.11 20.07 18.82 38.10 34.92 46.4 3.91 4.65 5.79 42.47 37.69 5.18 22.99 22.96 6.15 tvp02r ? crimp, metal ctvp02r ? crimp, composite box mounting receptacle ? red band indicates fully mated ?? blue band indicates rear release contact retention system consult amphenol aerospace for availability of composite box mount receptacles. ms b thread m m 1 a 1 a 2 aa ll shell class 2a l l 1 +.000 +.000 z z 1 back front max. +.006 ll 1 shell size 0.1p-0.3l-ts max. max. ?.005 ?.005 r 1 r 2 s t max. max. panel panel panel ?.000 .005 tt size code (plated) (tv) (ctv) (tv) (ctv) max. .008 (tv) (ctv) mount mount thickness (tv) (ctv) .008 9 a .6250 .205 .250 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 b .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 c .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 d 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 e 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 f 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 g 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 h 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 j 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 millimeters inches m (tv) m (ctv) ll (tv) ll (ctv) 1 1 aa b thread blue band ?? red band ? l (tv) l (ctv) 1 z (tv) z (ctv) 1 m m .005 .13 t 4 places tt 4 places s 2 places 2 places 2 places r 1 r 2 all dimensions for reference only designates true position dimensioning back panel mounting front panel mounting a 1 a 2 panel hole dimensions part number reference. see how to order, pages 43-46 to complete. tvp02rw-xx-xxx tvps02rk-xx-xxx tvps02rf-xx-xxx tvps02rs-xx-xxx ctvp02rw-xx-xxx ctvps02rf-xx-xxx
18 1.234 max 31.34 max 1.220 max 31.00 max b thread d v thread .359 max 9.12 max .359 max 9.12 max .591 +.003 ?.000 15.01 +.08 ?.00 blue band ? 1.234 max 31.34 max q 1.656 max 42.06 max 1.797 max 45.64 max view d for size 8 twinax only, relative to view d for size 8 coaxial only, relative to ?a? ?a? ?a? v thread .591 +.003 ?.000 15.01 +.08 ?.00 ?a? q b thread d blue band ? tv06r (d38999/26) ? crimp, metal ctv06r (d38999/26) ? crimp, composite straight plug ms b thread q shell shell size 0.1p-0.3l-ts-2b dia. size code (plated) max. 9 a .6250 .858 11 b .7500 .984 13 c .8750 1.157 15 d 1.0000 1.280 17 e 1.1875 1.406 19 f 1.2500 1.516 21 g 1.3750 1.642 23 h 1.5000 1.768 25 j 1.6250 1.890 ? blue band indicates rear release contact retention system all dimensions for reference only. part number reference. see how to order, pages 43-46 to complete. tv06rw-xx-xxx tvs06rk-xx-xxx tvs06rf-xx-xxx tvs06rs-xx-xxx ctv06rw-xx-xxx ctvs06rf-xx-xxx d38999/26 ms v shell shell size q thread size code max. metric 9 a 21.8 m12x1-6g 11 b 25.0 m15x1-6g 13 c 29.4 m18x1-6g 15 d 32.5 m22x1-6g 17 e 35.7 m25x1-6g 19 f 38.5 m28x1-6g 21 g 41.7 m31x1-6g 23 h 44.9 m34x1-6g 25 j 48.0 m37x1-6g inches millimeters metal composite
19 tv26/mtv26 ? crimp, metal clutch-lok ? straight plug for high vibration and harsh environment applications the latest in mil-dtl-38999, series iii connector technology is the clutch-lok. designed for high vibration and harsh environments such as aircraft gas turbine engines, it is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. the unique clutch design of the amphenol clutch-lok means that you don?t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. the clutch-lok has proven to not only remain mated and pass all the series iii specifica- tion requirements - it also has proven to actually tighten itself under vibration. this is a powerful advantage over the traditionally high vibration application connectors. the clutch- lok is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. clutch-lok features and benefits: ? high degree of differential torque ? infinite free coupling and positive metal-to-metal bottoming with each mating ? no settling back to the next ratchet tooth ? available with stainless steel shells and class k firewall inserts ? all the advantages of mil-dtl-38999 series iii including emi/rfi shielding, electrolytic erosion resistance and contact protection with recessed pins ? enhanced connector performance at affordable prices ? completely intermateable with all existing mil-dtl-38999 series iii connectors ? fully qpl?d part number reference. see how to order, pages 43, 44 to complete. tv26rkxxxxx tv26rsxxxxx for parts with ms stamping use mtv26( ) part number as follow: mtv26rkxxxxx mtv26rsxxxxx ms b thread q shell shell size 0.1p-0.3l-ts-2b dia. size code (plated) max. 9 a .6250 .858 11 b .7500 .984 13 c .8750 1.157 15 d 1.0000 1.280 17 e 1.1875 1.406 19 f 1.2500 1.516 21 g 1.3750 1.642 23 h 1.5000 1.768 25 j 1.6250 1.890 ? blue band indicates rear release contact retention system all dimensions for reference only. ms v shell shell size q thread size code max. metric 9 a 21.8 m12x1-6g 11 b 25.0 m15x1-6g 13 c 29.4 m18x1-6g 15 d 32.5 m22x1-6g 17 e 35.7 m25x1-6g 19 f 38.5 m28x1-6g 21 g 41.7 m31x1-6g 23 h 44.9 m34x1-6g 25 j 48.0 m37x1-6g inches millimeters 1.234 max 31.34 max 1.220 max 31.00 max b thread d v thread .359 max 9.12 max .591 +.003 ?.000 15.01 +.08 ?.00 blue band ? q 1.656 max 42.06 max view d for size 8 coaxial only, relative to ?a? ?a?
20 t ? c h s 2 places panel thickness .062 min .125 max 1.57 min 3.18 max blue band ?? .378 max 9.60 max 1.280 max 32.51 max k ref shell sizes 9/11 ? .871 22.12 shell sizes 13/25 ? .878 22.30 .091 max 2.31 max b thread a ? v thread d red band ? ?a? .794 max 20.17 max .940 max 23.88 max view d for size 8 twinax only, relative to view d for size 8 coaxial only, relative to ?a? ?a? tv07r (d38999/24) ? crimp, metal ctv07r (d38999/24) ? crimp, composite jam nut receptacle ? red band indicates fully mated ?? blue band indicates rear release contact retention system .059 dia min. 1.5 dia min. formed lockwire hole design (6 holes) is optional ms b thread h shell a? class 2a d 1 d 2 hex t? shell size +.000 0.1p-0.3l-ts c +.010 +.000 +.017 s +.010 size code ?.010 (plated) max. ?.000 ?.010 ?.016 .010 ?.000 9 a .669 .6250 1.199 .700 .670 .875 1.062 .697 11 b .769 .7500 1.386 .825 .770 1.000 1.250 .822 13 c .955 .8750 1.511 1.010 .955 1.188 1.375 1.007 15 d 1.084 1.0000 1.636 1.135 1.085 1.312 1.500 1.134 17 e 1.208 1.1875 1.761 1.260 1.210 1.438 1.625 1.259 19 f 1.333 1.2500 1.949 1.385 1.335 1.562 1.812 1.384 21 g 1.459 1.3750 2.073 1.510 1.460 1.688 1.938 1.507 23 h 1.575 1.5000 2.199 1.635 1.585 1.812 2.062 1.634 25 j 1.709 1.6250 2.323 1.760 1.710 2.000 2.188 1.759 ms shell a? d 1 d 2 h hex t? v shell size +.00 c +.25 +.00 +.43 s +.25 thread size code ?.25 max. ?.00 ?.25 ?.41 .25 ?.00 metric 9 a 16.99 30.45 17.78 17.02 22.23 26.97 17.70 m12x1-6g 11 b 19.53 35.20 20.96 19.59 25.40 31.75 20.88 m15x1-6g 13 c 24.26 38.38 25.65 24.26 30.18 34.93 25.58 m18x1-6g 15 d 27.53 41.55 28.83 27.56 33.32 38.10 28.80 m22x1-6g 17 e 30.68 44.73 32.01 30.73 36.53 41.28 31.98 m25x1-6g 19 f 33.86 49.50 35.18 33.91 39.67 46.02 35.15 m28x1-6g 21 g 37.06 52.65 38.35 37.08 42.80 49.23 38.28 m31x1-6g 23 h 40.01 55.85 41.53 40.26 46.02 52.37 41.50 m34x1-6g 25 j 43.41 59.00 44.70 43.43 50.80 55.58 44.68 m37x1-6g millimeters all dimensions for reference only ? d shaped panel cut-out dimensions note: deep reach receptacles are available for panel thicknesses up to .750 max. 3 lockwire holes panel hole dimensions jam nut d-hole mounting d 1 d 2 part number reference. see how to order, pages 43-46 to complete. tv07rw-xx-xxx tvs07rk-xx-xxx tvs07rf-xx-xxx tvs07rs-xx-xxx ctv07rw-xx-xxx ctvs07rf-xx-xxx d38999/24 inches
21 gg (tv) gg (ctv) 1 s (tv) s (ctv) 2 places 1 b thread ll (tv) ll (ctv) 1 1 m (tv) m (ctv) .280 min full thd 7.11 min full thd l (tv) l (ctv) 1 z (tv) z (ctv) 1 1.240max 31.50 max v thread d ?a? red band ? blue band ?? .861 max 21.87 max (tv) .909 max 23.09 max (ctv) 1.037 max 26.34 max (tv) 1.084 max 27.53 max (ctv) view d for size 8 twinax only, relative to view d for size 8 coaxial only, relative to ?a? ?a? tv01r ? crimp, metal ctv01r ? crimp, composite line receptacle ? red band indicates fully mated ?? blue band indicates rear release contact retention system ms m m 1 ll shell +.00 +.00 l l 1 ss 1 vzz 1 gg gg 1 +.15 ll 1 shell size ?.13 ?.13 max max .25 .25 thread max max .25 .25 ?.00 .13 size coded (tv) (ctv) (tv) (ctv) (tv) (ctv) metric (t v) (ctv) (tv) (ctv) (tv) (ctv) 9 a 20.83 19.63 11.91 13.06 17.15 16.13 m12x1-6g 3.89 5.03 20.62 17.75 22.99 23.06 11 b 20.83 19.63 11.91 13.06 20.32 19.43 m15x1-6g 3.89 5.03 22.99 22.22 22.99 23.06 13 c 20.83 19.63 11.91 13.06 23.50 22.47 m18x1-6g 3.89 5.03 27.76 25.57 22.99 23.06 15 d 20.83 19.63 11.91 13.06 26.67 27.94 m22x1-6g 3.89 5.03 30.96 28.95 22.99 23.06 17 e 20.83 19.63 11.91 13.06 31.45 30.40 m25x1-6g 3.89 5.03 34.93 31.21 22.99 23.06 19 f 20.83 19.63 11.91 13.06 33.02 32.00 m28x1-6g 3.89 5.03 37.31 35.05 22.99 23.06 21 g 20.07 18.82 12.70 13.84 36.20 35.18 m31x1-6g 4.65 5.79 41.28 37.92 22.99 22.96 23 h 20.07 18.82 12.70 13.84 39.37 38.35 m34x1-6g 4.65 5.79 44.45 41.30 22.99 22.96 25 j 20.07 18.82 12.70 13.84 42.55 41.53 m37x1-6g 4.65 5.79 47.63 45.13 22.99 22.96 millimeters all dimensions for reference only ms m m 1 ll shell b thread +.000 +.000 l l 1 ss 1 zz 1 gg gg 1 +.006 ll 1 shell size 0.1p-0.3l-ts-2a ?.005 ?.005 max. max. .010 .010 max. max. .010 .010 ?.000 .005 size code (plated) (tv) (ctv) (t v) (ctv) (tv) (ctv) (tv) (ctv) (tv) (ctv) (tv) (ctv) 9 a .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 .908 11 b .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 c .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 d 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 e 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 f 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 g 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 h 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 j 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 inches part number reference. see how to order, 43-45 to complete. tv01rw-xx-xxx tvs01rf-xx-xxx ctv01rw-xx-xxx ctvs01rf-xx-xxx
22 blue band ? g .190 +.010 ?.000 4.82 +.26 ?.00 b thread q .591 +.003 ?.000 15.01+.08 ?.00 3.59 max 9.12 max gg m .005 m .13 .138-32unc-2b helical coil ?a? r r 1.656 max 42.06 max 1.797 max 45.64 max view d for size 8 twinax only, relative to view d for size 8 coaxial only, relative to ?a? ?a? d tv09r ? crimp, metal flange mounting plug ? blue band indicates rear release contact retention system ms q gg shell shell size g dia. r dia. size code 1.52 max .13 9** a 28.09 21.82 26.37 46.69 11 b 28.09 24.62 28.32 49.48 13** c 28.09 28.98 31.50 53.95 15 d 28.09 32.16 33.71 57.10 17 e 28.09 35.33 35.99 60.33 19 f 34.44 38.10 39.55 63.37 21 g 34.44 41.28 41.25 65.23 23 h 34.44 44.45 43.51 69.16 25 j 34.44 47.63 45.75 72.34 millimeters all dimensions for reference only designates true position dimensioning ** partially tooled. consult amphenol aerospace for availability ms b thread q gg shell shell size 0.1p-0.3l-ts-2a g dia. r dia. size coded (plated) .060 max .005 9** a .6250 1.106 .859 1.038 1.838 11 b .7500 1.106 .969 1.115 1.948 13** c .8750 1.106 1.141 1.240 2.124 15 d 1.0000 1.106 1.266 1.327 2.248 17 e 1.1875 1.106 1.391 1.417 2.375 19 f 1.2500 1.356 1.500 1.557 2.495 21 g 1.3750 1.356 1.625 1.624 2.568 23 h 1.5000 1.356 1.750 1.713 2.723 25 j 1.6250 1.356 1.875 1.801 2.848 inches part number reference. see how to order, page 43 to complete. tv09rw-xx-xxx tvs09rf-xx-xxx
23 tvps02y (d38999/21) ? hermetic, metal box mounting receptacle ? red band indicates fully mated note: consult amphenol aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. millimeters all dimensions for reference only designates true position dimensioning inches ms shell shell size r 1 r 2 sttt size code .25 .20 .20 9 a 18.26 15.09 23.83 3.25 5.49 11 b 20.62 18.26 26.19 3.25 4.93 13 c 23.01 20.62 28.58 3.25 4.93 15 d 24.61 23.01 30.96 3.25 4.39 17 e 26.97 24.61 33.32 3.25 4.93 19 f 29.36 26.97 36.53 3.25 4.93 21 g 31.75 29.36 39.67 3.25 4.93 23 h 34.93 31.75 42.88 3.91 6.15 25 j 38.10 34.93 46.02 3.91 6.15 ms b thread shell class 2a shell size 0.1p-0.3l-ts r1 r2 s t tt size code (plated) .010 .008 .008 9 a .6250 .719 .594 .938 .128 .216 11 b .7500 .812 .719 1.031 .128 .194 13 c .8750 .906 .812 1.125 .128 .194 15 d 1.0000 .969 .906 1.219 .128 .173 17 e 1.1875 1.062 .969 1.312 .128 .194 19 f 1.2500 1.156 1.062 1.438 .128 .194 21 g 1.3750 1.250 1.156 1.562 .128 .194 23 h 1.5000 1.375 1.250 1.688 .154 .242 25 j 1.6250 1.500 1.375 1.812 .154 .242 part number reference. see how to order, pages 43, 44 to complete. tvps02y-xx-xxx tvps02yn-xx-xxx d38999/21 s 2 places r r 2 1 2 places 2 places tt 4 places .005 .13 m m t 4 places b thread red band ? .250 max 6.35 max 1 .913 +.011 ?.000 23.19 +.28 ?.00 .093 +.006 ?.000 2.36 +.15 ?.00
24 tvs07y (d38999/23) ? hermetic, metal jam nut receptacle ? red band indicates fully mated . 059 dia min. 1.5 dia min. formed lockwire hole design (6 holes) is optional. 3 lockwire holes ms b thread h shell a? class 2a d 1 d 2 hex t? kk shell size +.000 0.1p-0.3l-ts c +.010 +.000 +.017 l s +.010 +.011 size code ?.010 (plated) max ?.000 ?.010 ?.016 max .010 ?.000 ?.000 9 a .669 .6250 1.199 .700 .670 .875 .357 1.062 .697 .642 11 b .769 .7500 1.386 .825 .770 1.000 .357 1.250 .822 .766 13 c .955 .8750 1.511 1.010 .955 1.188 .357 1.375 1.007 .892 15 d 1.084 1.0000 1.636 1.135 1.085 1.312 .357 1.500 1.134 1.018 17 e 1.208 1.1875 1.761 1.260 1.210 1.438 .357 1.625 1.259 1.142 19 f 1.333 1.2500 1.949 1.385 1.335 1.562 .381 1.182 1.384 1.268 21 g 1.459 1.3750 2.073 1.510 1.460 1.688 .381 1.938 1.507 1.392 23 h 1.575 1.5000 2.199 1.635 1.585 1.812 .381 2.062 1.634 1.518 25 j 1.709 1.6250 2.323 1.760 1.710 2.000 .381 2.188 1.759 1.642 ms a? d 1 d 2 h hex t? kk shell shell size +.00 c +.25 +.00 +.43 l s +.25 +.28 size code ?.25 max ?.00 ?.25 ?.41 max .25 ?.00 ?.00 9 a 16.99 30.45 17.78 17.02 22.23 9.07 26.97 17.70 16.31 11 b 19.53 35.20 20.96 19.59 25.40 9.07 31.75 20.88 19.46 13 c 24.26 38.38 25.65 24.26 30.18 9.07 34.93 25.58 22.66 15 d 27.53 41.55 28.83 27.56 33.32 9.07 38.10 28.80 25.86 17 e 30.68 44.73 32.01 30.73 36.53 9.07 41.28 31.98 29.01 19 f 33.86 49.50 35.18 33.91 39.67 9.68 46.02 35.15 32.21 21 g 37.06 52.65 38.35 37.08 42.80 9.68 49.23 38.28 35.36 23 h 40.01 55.85 41.53 40.26 46.02 9.68 52.37 41.50 38.56 25 j 43.41 59.00 44.70 43.43 50.80 9.68 55.58 44.68 41.71 millimeters inches all dimensions for reference only ? d shaped panel cut-out dimensions part number reference. see how to order, pages 43, 44 to complete. tvs07y-xx-xxx tvs07yn-xx-xxx d38999/23 c t ? h s 2 places k ref .200 max 5.08 max kk red band ? b thread a ? l panel thickness .062 min .125 max 1.57 min 3.18 max shell sizes 9/11 ? .871 22.12 shell sizes 13/25 ? .878 22.30 panel hole dimensions jam nut d-hole mounting d 1 d 2
25 tvsiy (d38999/25) ? hermetic, metal solder mounting receptacle ms b thread gg kk shell class 2a l m dia. dia. shell size 0.1p-0.3l-ts +.011 +.006 +.011 +.001 size code (plated) ?.005 ?.005 ?.010 ?.005 9 a .6250 .806 .125 .750 .672 11 b .7500 .806 .125 .844 .781 13 c .8750 .806 .125 .969 .906 15 d 1.0000 .806 .125 1.094 1.031 17 e 1.1875 .806 .125 1.218 1.156 19 f 1.2500 .806 .125 1.312 1.250 21 g 1.3750 .806 .125 1.438 1.375 23 h 1.5000 .838 .156 1.563 1.500 25 j 1.6250 .838 .156 1.688 1.625 gg kk ms l m dia. dia. shell shell size +.28 +.15 +.28 +.03 size code ?.00 ?.13 ?.25 ?.13 9 a 20.47 3.18 19.05 17.07 11 b 20.47 3.18 21.44 19.84 13 c 20.47 3.18 24.61 23.01 15 d 20.47 3.18 27.79 26.19 17 e 20.47 3.18 30.94 29.36 19 f 20.47 3.18 33.32 31.75 21 g 20.47 3.18 36.53 34.93 23 h 21.29 3.96 39.70 38.10 25 j 21.29 3.96 42.88 41.28 millimeters inches all dimensions for reference only part number reference. see how to order, pages 43, 44 to complete. tvsiy-xx-xxx tvsiyn-xx-xxx d38999/25 ? red band indicates fully mated gg b thread red band ? .375 max 9.53 max kk m l .031+.006 ?.005 .79 +.15 ?.13
26 tvshiy (d38999/27) ? hermetic, metal weld mounting receptacle gg b thread red band ? l m .375 max 9.53 max ms b thread gg shell class 2a l m dia. shell size 0.1p-0.3l-ts +.011 +.006 +.010 size code (plated) ?.000 ?.005 ?.000 9 a .6250 .806 .125 .973 11 b .7500 .806 .125 1.095 13 c .8750 .806 .125 1.221 15 d 1.0000 .806 .125 1.347 17 e 1.1875 .806 .125 1.434 19 f 1.2500 .806 .125 1.579 21 g 1.3750 .806 .125 1.721 23 h 1.5000 .838 .156 1.886 25 j 1.6250 .838 .156 1.973 gg ms l m dia. shell shell size +.28 +.15 +.25 size code ?.00 ?.13 ?.00 9 a 20.47 3.18 24.71 11 b 20.47 3.18 27.81 13 c 20.47 3.18 31.01 15 d 20.47 3.18 34.21 17 e 20.47 3.18 36.42 19 f 20.47 3.18 40.11 21 g 20.47 3.18 43.71 23 h 21.29 3.96 47.90 25 j 21.29 3.96 50.11 millimeters inches all dimensions for reference only ? red band indicates fully mated part number reference. see how to order, pages 43, 44 to complete. tvshiy-xx-xxx tvshiyn-xx-xxx d38999/27
27 tv breakaway fail safe connectors quick-disconnect with an axial pull of lanyard amphenol tri-start breakaway fail safe con- nectors provide unequalled performance in environments requiring instant disengage- ment. designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the ?breakaway? fail safe connector family offers a wide range of electrical and mechanical features: ? instant decoupling and damage free separation ? completely intermateable with standard receptacles (d38999/20 and /24) ? inventory support commonality through the use of standard insert arrangements and contacts breakaway un-mating is initiated by applying a pull force to the lanyard which causes the oper- ating sleeve on the plug to move away from the receptacle. coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. after completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. the tri-start breakaway fail safe connector features which provide emi/emp shielding in excess of mil-dtl-38999 series iii requirements: ? solid metal-to-metal coupling ? emi grounding fingers ? conductive finishes amphenol breakaway fail safe connectors are qualified to mil-dtl-38999/ 29, /30 and /31 (for mil-std-1760 stores management applications). in fact, amphenol offers more qualified breakaway shell size and insert combina- tions than any other qpl supplier. in addition to standard breakaway connectors, amphenol also manufactures custom breakaway connectors including those with: ? highly durable non-metallic operating sleeves in a variety of lengths and diameters ? increased pull-force capability ? low-profile designs ? custom lanyard lengths and backshells ? low force separation capabilities ? low insertion/separation force contacts ? non-cadmium finishes whether you need a standard breakaway, one of our custom breakaways or, a unique breakaway design, please contact your local amphenol representative. contact amphenol aerospace for more information on breakaway, quick- disconnect connectors. other amphenol cylindrical families (mil-dtl-38999 series i & ii, mil-c-26482, mil-c-83723) also offer breakaway quick-disconnect connectors. breakaway with coax contacts special configuration fail safe used on space telescope application. lanyard is replaced by a swivel ring for remote disconnect and ?wing arms? have been added for manual actuation accessibility by gloved astronauts. amphenol offers a variety of lanyard plug styles including mil-std-1760 types 1, 2 and 6 for stores management applications. type 2 type 6 type 1
28 d .374 max 9.50 max outer sleeve movement during unmating thread release lanyard pulled taut against a .500 .031 12.70 .79 dia mandrel v thread metric 1.781 max 45.24 max 2.375 max 60.33 max blue band ? b .359 max 9.12 max lanyard length (see lanyard length table) d38999/29 & d38999/30 tv breakaway fail safe ? crimp, metal lanyard release plug ? blue band indicates rear release contact retention system ms d max v shell shell size b accessory thread size code max dia. metric 11 b 46.89 28.17 m15x1.0-6g 13 c 50.09 31.75 m18x1.0-6g 15 d 52.81 34.93 m22x1.0-6g 17 e 56.01 38.10 m25x1.0-6g 19 f 58.45 41.28 m28x1.0-6g 21 g 62.79 44.45 m31x1.0-6g 23 h 65.89 47.63 m34x1.0-6g 25 j 68.71 50.08 m37x1.0-6g millimeters all dimensions for reference only ms d shell shell size b max size code max accessory dia. 11 b 1.846 1.109 13 c 1.972 1.250 15 d 2.079 1.375 17 e 2.205 1.500 19 f 2.301 1.625 21 g 2.472 1.750 23 h 2.594 1.875 25 j 2.705 2.000 inches part number reference. see how to order, pages 29, 30 to complete. d38999/29 (pins only) d38999/30 (sockets only) 88-5565xx-xx 91-5565xx-xx
29 d38999/29 & d38999/30 tv breakaway fail safe lanyard release plug insert availability, how to order contact size insert service total 22d 20 16 12 12 8 8 arrangement rating contacts coax coax* twinax 11-2 i 2 2 11-35 m 13 13 11-98 i 6 6 13-4 i 4 4 13-8 i 8 8 13-35 m 22 22 13-98 i 10 10 15-5 ii 5 5 15-15 i 15 14 1 15-18 i 18 18 15-19 i 19 19 15-35 m 37 37 15-97 i 12 8 4 17-6 i 6 6 17-8 ii 8 8 17-26 i 26 26 17-35 m 55 55 17-99 i 23 21 2 19-11 ii 11 11 19-32 i 32 32 19-35 m 66 66 21-11 i 11 11 21-16 ii 16 16 21-35 m 79 79 21-39 i 39 37 2 21-41 i 41 41 23-21 ii 21 21 23-35 m 100 100 23-53 i 53 53 23-54 m 53 40 9 4 23-55 i 55 55 25-4 i 56 48 8 25-19 i 19 19 25-20 n 30 10 13 4 3 25-24 i 24 12 12 25-29 i 29 29 25-35 m 128 128 25-43 i 43 23 20 25-46 i 46 40 4 2* 25-61 i 61 61 insert availability * for rg 180/u and rg 195/u cables only. (check amphenol, sidney, ny for other cable applications. for availability of other insert arrange- ments consult amphenol, sidney, ny. for accessories for lanyard release plugs see page 33. table ii lanyard length codes basic mil-dtl-38999 part insert number arrangement 88/91-556508 11-2 06 11-35 07 11-98 10 13-4 11 13-8 13 13-98 14 13-35 18 15-5 23 15-15 22 15-18 19 15-19 20 15-35 27 17-6 28 17-8 29 17-26 30 17-35 31 17-99 37 19-11 39 19-32 40 19-35 47 21-11 48 21-16 49 21-35 50 21-41 51 21-39 57 23-21 58 23-35 59 23-53 61 23-54 60 23-55 66 25-19 74 25-20 67 25-29 68 25-35 69 25-43 70 25-61 71 25-4 72 25-24 lanyard lanyard lanyard length length (in.) length (mm) code for .236 6.0 part number 4.016 102 a 4.528 115 b 5.000 127 c 5.512 140 d 6.024 153 e 6.535 166 f 7.008 178 g 7.520 191 h 7.992 203 i 8.503 216 j 9.016 229 k 9.528 242 l 10.000 254 m 10.512 267 n 11.024 280 p 11.535 293 r 12.008 305 s 12.520 318 t 13.031 331 u 14.016 356 v 15.000 381 w 16.024 407 x 17.008 432 y 18.031 458 z table i insert arrangement code tri-start lanyard separation forces shell straight pull 15 degree pull size (lbs. max.) (lbs. max.) 11 13 45 55 15 17 19 21 90 100 23 25
30 how to order - by military part number fail safe d38999/29 & d38999/30 ordering procedure for example part number d38999/29fb35en is shown below: d38999/ 29 f b 35 e n d38999/dod number prefix specification sheet number service class shell size code insert arrangement lanyard length code polarizing position dod number prefix d38999/ designates mil-dtl-38999, series iii tri-start connectors specification sheet number 29 designates lanyard release plug with pin contacts 30 designates lanyard release plug with socket contacts service class f designates electroless nickel plated aluminum, optimum emi shielding effectiveness ?65db @ 10 ghz specification min., 48 hour salt spray, 200c w designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, emi ?50db @ 10 ghz specification min., 175c shell size code mil-dtl-38999, sizes 11 thru 25 a* b c d e f g h j mil shell size 9* 11 13 15 17 19 21 23 25 amphenol shell size * shell size 9 not available insert arrangement mil-dtl-38999, see insert availability chart on page 29. lanyard length code see table ii (page 29) for lanyard length code number. polarizing position for alternate positions of connector (to prevent cross- mating) see alternate positioning on page 8. (n indicates normal) d38999/29 & d38999/30 tv breakaway fail safe lanyard release plug ? how to order, cont. 88 ? 5565 29 ? e p finish connector type identification shell size and insert arrangement code lanyard length code contact type/alternate insert rotation finish 88 designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, emi ?50db @ 10 ghz specification min., 175c 91 designates electroless nickel plated aluminum, optimum emi shielding effectiveness ?65db @ 10 ghz specification min., 48 hour salt spray, 200c these are standard finishes. consult amphenol aerospace, sidney, ny for variations. connector type identification 88/91-5565 designates mil-dtl-38999, series iii tri-start lanyard release plug shell size and insert arrangement code shell sizes are mil-dtl-38999, series iii from 11 thru 25. the basic part number selected specifies the insert arrangement. see table i (page 29) for coded part number that correlates to insert arrangement. lanyard length code see table ii (page 29) for lanyard length code number. contact type/alternate rotations p designates pin, s designates socket for normal positioning of contacts. when an alternate position of the connector is required to prevent cross-mating, a different letter (other than p or s) is used. see alternate positioning on page 8, then convert to amphenol proprietary coding by the following chart. how to order - by proprietary part number fail safe 88-5565( ) & 91-5565( ) ordering procedure for example part number 88-556529-ep is shown below: pin contacts socket contacts ms letter amphenol letter ms letter amphenol letter pn p (normal) sn s (normal) pa g sa h pb i sb j pc k sc l pd m sd n pe r se t
31 2.008 max 51.00 max blue band ? 1.687 max 42.85 max 2.030 max 51.56 max ** .100 max 2.54 max outer sleeve movement during unmating thread release 2.000 max 50.80 max access. dia lanyard length (see lanyard length table) metric thread m37x 1.0-6g0.100r ** 2.000 max 50.80 max access. dia .374 max 9.50 max outer sleeve movement during unmating thread release .359 max 9.12 max 2.705 max 68.71 max blue band ? 1.781 max 45.24 max 2.375 max 60.33 max lanyard length (see lanyard length table) metric thread m37x 1.0-6g 0.100r .359 max 9.12 max d38999/31 for mil-std-1760 tv breakaway fail safe ? crimp, metal lanyard release plug type 6 type 2 part number reference. see how to order, page 32 to complete. d38999/31 88-555875/76 91-555875/76 88-558518/19 91-558518/19 t3w-16b25-xxxx type 6 type 2 ? blue band indicates rear release contact retention system ** lanyard pulled taut against a .500 .13 dia. mandrel all dimensions for reference only pin contacts only, shell size 25 only blue band ? 2.000 max 50.80 max access. dia 2.008 max 51.00 max .359 max 9.12 max metric thread m37x 1.0-6g0.100r .280 min 7.11 min full thread lanyard length (see lanyard length table) 2.499 max 63.47 max type 1 (longer shell) standard contact shell arrangement number size service contact size number of contacts contacts rating location pin socket 3 8 twinax a, h, k m39029/90-529 m39029/91-530 4 12 coax 2, 3 m39029/28-211 m39029/75-416 w, 5 m39029/102-558 m39029/103-559 25 -20 13 16 n c, d, e, f, m39029/58-364 m39029/56-352 j, m, n, p r, t, u, y, z 10 20 n b, g, l, s m39029/58-363 m39029/56-351 v, x, 1, 4 6, 7 insert service total contact size arrangement rating contacts 20 10 (power) 25-11 n 11 2 9 insert service total contact arrangement rating contacts 20 16 12 (coax) 8 (twinax) 25-20 n 30 10 13 4 3 pin contact data for mil-std-1760 contacts for 25-20 pattern a b c d e f g h j k l m n p r s t u v w x y z 1 2 3 4 5 6 7 a b c d e f g h j k l insert availability fail safe d38999/31 for mil-std-1760 25-20 primary interface signal set contact legend 8 (twinax) 10 (power) 12 (coax) 16 20 25-11 auxillary power signal set type 1 tri-start lanyard separation forces shell straight pull 15 degree pull size (lbs. max.) (lbs. max.) 25 90 100
32 table iii lanyard length codes d38999/31 for mil-std-1760 tv breakaway fail safe for stores management applications lanyard release plug ? how to order how to order - by military part number fail safe d38999/31 ordering procedure for example part number d38999/31we20pn1 is shown below: d38999/ 31 w e 20 p n 1 d38999/dod number prefix specification sheet number service class lanyard length code insert arrangement contact style polarizing position type number dod number prefix d38999/ designates mil-dtl-38999, series iii tri-start connectors specification sheet number 31 designates lanyard release plug for mil-std-1760 with pin contacts service class f designates electroless nickel plated aluminum, optimum emi shielding effectiveness ?65db @ 10 ghz specification min., 48 hour salt spray, 200c w designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, emi ?50db @ 10 ghz specification min., 175c lanyard length code see table iii for lanyard length code number. insert arrangement only 11 or 20 are available contact arrangement numbers. see page 31. contact style only p and a are valid contact style options. p replaces the ?no designa- tion? option in the pin on revision c and eariler revisions of the mil-spec. a designates supplied less contacts. polarizing positions n is required for normal position. type number type 1, 2 or 6. see drawings on page 31. for accessories for lanyard release plugs see page 33. lanyard lanyard lanyard length length (in.) length (mm.) code for .236 6.0 part number 6.024 153.0 e 6.535 166.0 f 7.008 178.0 g 7.520 191.0 h 7.992 203.0 i 8.504 216.0 j 9.016 229.0 k 9.528 242.0 l
33 tv breakaway fail safe ? accessories backshells, dummy contacts, wire combs amphenol offers a full range of accesso- ries that are designed to enhance the per- formance of amphenol breakaway con- nectors. low profile backshells in shell size 25 with the following features: ? olive drab cadmium finish ? 90 degree termination ? low profile design with three heights ranging from 1.010 to 1.660 ? rear access covers to help ease harness assembly and repairability ? amphenol part numbers: 10-640000-xxx and 10-559672-xxx backshells are offered for use with breakaway fail safe connectors in three heights. dummy contacts ? available in size 12 and size 8 ? provide a cost effective alternative for sealing unused contact cavities ? size 8 part number: t3-4008-59p ? size 12 part number: t3-4012-59p wire combs ? available for the 25-20 insert pattern to help to stabilize and prevent contact side loading ? amphenol part number: 21-33626-xxx for information on how to order these accessory products for breakaway fail safe connectors consult amphenol aerospace. accessory products for breakaway connectors: dummy contacts and wire combs
34 b a .578 max 14.68 max b a .167 +.010 ?.005 4.24 +.25 ?.13 6.000 approx 152.40 approx .797 max 20.24 max b a .797 max 20.24 max d 6.000 approx 152.40 approx *10-553310-xxx *10-552943-xxx *10-553970-xxx 3.500 approx 88.90 approx *10-553120-xxx tri-start ? accessories receptacle protection cap a thread b d dia. shell class 2b dia. +.010 size 0.1p-0.3l-ts max ?.000 9 .6250 .875 .703 11 .7500 1.000 .844 13 .8750 1.125 1.016 15 1.0000 1.250 1.141 17 1.1875 1.438 1.266 19 1.2500 1.500 1.391 21 1.3750 1.625 1.516 23 1.5000 1.750 1.641 25 1.6250 1.875 1.766 millimeters inches 10-no finish suffix olive drab, cadmium, nickel base electroless nickel -xxg -xx9 ms b d dia. shell shell size dia. +.25 size code max ?.00 9 a 22.23 17.86 11 b 25.40 21.44 13 c 28.58 25.81 15 d 31.75 28.98 17 e 36.53 32.16 19 f 38.10 35.33 21 g 41.28 38.51 23 h 44.45 41.68 25 j 47.63 44.86 consult amphenol aerospace for availability of stainless steel protection caps. * to complete order number, add shell size and suffix number. for example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 all dimensions for reference only. for ms protection caps, see page 40.
35 .167 +.010 ?.005 4.24 +.25 ?.13 5.000 approx 127.00 approx n b 1.166 max 29.62 max 5.000 approx 127.00 approx n b 1.166 max 29.62 max d *10-552944-xxx *10-553998-xxx a thread d dia. n shell class 2b +.010 dia. size 0.1p-0.3l-ts ?.000 max 9 .6250 .516 .895 11 .7500 .641 1.000 13 .8750 .766 1.171 15 1.0000 .891 1.299 17 1.1875 1.016 1.436 19 1.2500 1.141 1.543 21 1.3750 1.266 1.670 23 1.5000 1.343 1.787 25 1.6250 1.516 1.914 * to complete order number, add shell size and suffix number. for example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 tri-start - accessories plug protection cap inches 10-no finish suffix olive drab, cadmium, -xx9 nickel base electroless nickel -xxg all dimensions for reference only. for ms protection caps, see page 40. consult amphenol aerospace for availability of stainless steel protection caps. millimeters ms d dia. n shell shell size +.25 dia. size code ?.00 max 9 a 13.11 22.73 11 b 16.28 25.40 13 c 19.46 29.74 15 d 22.63 32.99 17 e 25.81 36.47 19 f 28.98 39.19 21 g 32.16 42.42 23 h 34.11 45.39 25 j 38.51 48.62
36 tri-start ? accessories dummy receptacle b thread ms class 2a m t tt shell shell size 0.1p-0.3l-ts +.020 r 1 r 2 s +.008 w +.008 size coded (plated) ?.000 .010 ?.006 .010 ?.006 9 a .6250 .822 .719 .594 .938 .128 .098 .216 11 b .7500 .822 .812 .719 1.031 .128 .098 .194 13 c .8750 .822 .906 .812 1.125 .128 .098 .194 15 d 1.0000 .822 .969 .906 1.219 .128 .098 .173 17 e 1.1875 .822 1.062 .969 1.312 .128 .098 .194 19 f 1.2500 .822 1.156 1.062 1.438 .128 .098 .194 21 g 1.3750 .791 1.250 1.156 1.562 .128 .125 .194 23 h 1.5000 .791 1.375 1.250 1.688 .154 .125 .242 25 j 1.6250 .791 1.500 1.375 1.812 .154 .125 .242 millimeters inches 10-no finish suffix olive drab, cadmium, nickel base electroless nickel -xxg -xx9 * to complete order number, add shell size and suffix number. for example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 ms m t tt shell shell size +.51 r 1 r 2 s +.20 w +.20 size code ?.00 .25 ?.15 .25 ?.15 9 a 20.88 18.26 15.09 23.83 3.25 2.49 5.49 11 b 20.88 20.62 18.26 26.19 3.25 2.49 4.93 13 c 20.88 23.01 20.62 28.58 3.25 2.49 4.93 15 d 20.88 24.61 23.01 30.96 3.25 2.49 4.93 17 e 20.88 26.97 24.61 33.32 3.25 2.49 4.93 19 f 20.88 29.36 26.97 36.53 3.25 2.49 4.93 21 g 20.09 31.75 29.36 39.67 3.25 3.18 4.93 23 h 20.09 34.93 31.75 42.88 3.91 3.18 6.15 25 j 20.09 38.10 34.93 46.02 3.91 3.18 6.15 m m .005 .13 t 4 places tt 4 places s 2 places 2 places 2 places r 1 r 2 b thread m w all dimensions for reference only designates true position dimensioning part number reference. see note below to complete. * 10-553974-xxx
37 tri-start ? accessories cable clamps * to complete order number, see suffix chart below. examples: clamp with metal couplng nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. 10-no finish suffix olive drab, cadmium, -xx9 nickel base electroless nickel -xxg f 1 f 2 ms min. max. ff kk shell shell size dia. dia. l u dia. dia. ll size code cable cable max. max. max. max. max. 9 a .094 .203 1.431 .656 .347 .629 1.015 11 b .141 .250 1.431 .688 .394 .756 1.062 13 c .172 .323 1.431 .750 .467 .883 1.125 15 d .203 .422 1.431 .859 .566 1.011 1.328 17 e .234 .500 1.431 .937 .644 1.138 1.392 19 f .265 .562 1.431 1.000 .706 1.265 1.453 21 g .297 .625 1.492 1.062 .769 1.393 1.609 23 h .328 .703 1.492 1.141 .847 1.488 1.656 25 j .359 .765 1.492 1.203 .909 1.616 1.719 ms f 1 f 2 vffkk shell shell size min. dia. max. dia. l u thread dia. dia. ll size code cable cable max. max. metric max. max. max. 9 a 2.39 5.16 36.35 16.66 m12x1-6h 8.81 15.98 25.78 11 b 3.58 6.35 36.35 17.48 m15x1-6h 10.01 19.20 26.97 13 c 4.37 8.20 36.35 19.05 m18x1-6h 11.86 22.43 28.58 15 d 5.16 10.72 36.35 21.82 m22x1-6h 14.38 25.68 33.73 17 e 5.94 12.70 36.35 23.80 m25x1-6h 16.36 28.91 35.36 19 f 6.73 14.27 36.35 25.40 m28x1-6h 17.93 32.13 36.91 21 g 7.54 15.88 37.90 26.97 m31x1-6h 19.53 35.38 40.87 23 h 8.83 17.86 37.90 28.98 m34x1-6h 21.51 37.80 42.06 25 j 9.12 19.43 37.90 30.56 m37x1-6h 23.09 41.05 43.66 millimeters inches all dimensions for reference only. ff l kk v thread .270 +.010 ?.020 6.86 +.25 ?.51 .270 +.010 ?.020 6.86 +.25 ?.51 v thread kk ff ll u view at a f 1 f 2 f 1 f 2 a straight style *10-552681-xxx metal coupling 90 degree elbow style *10-552682-xxx metal coupling
38 tri-start ? accessories universal ?header assembly? for flex print or pc board mounting mounts to all mil-dtl-38999 and mil-c-26482 connectors the use of connectors with printed circuit ter- mination is rapidly gaining popularity due to the rise of high volume, vapor phase or wave solder manufacturing processes. termination of this style of connector to flex print or a printed circuit board represents a major cost in the manufacturing process for users. when adding flex or printed circuit board assem- blies to an expensive filter or filter/transient protection connector, the total cost of a failed solder joint, a bent pin, or an unanticipated electrical failure becomes prohibitive. the universal header assembly from amphenol will provide for easy separation of the connector from the board on these occasions. header assemblies provide cost savings incorporation of the header assembly provides the user with time and cost saving potentials. these header assemblies can be vapor phase or wave soldered to flex or printed circuit boards prior to the receipt of the emi/emp connector. headers can be installed to standard connectors, allowing for electrical testing that would adversely affect the sensitive diodes, mov?s or capacitors in the emi/emp connectors. expensive connector assemblies can be easily removed from and reattached to the header assembly as the manufacturing process dictates. mounting applications shell modifications are recommended, but are not necessary. the header as- sembly can be attached to connectors with standard flange placement or di- rectly to the circuit board. the ideal application would involve either a single flange moved all the way to the rear of the connector or a double flange. cinch nuts can be installed in either flange to allow easier mounting to the panel or the header assembly. the forward flange would mount the connector to the panel; the rear flange would be used to mount the header assembly. various types of captivated or loose attaching screws can be utilized for unique applications. amphenol universal headers are slotted to allow mounting to all series of mil- dtl-38999 or mil-c-26482 connectors without special alterations. they are of similar dimension as the flange of the mounting connector and would be ap- proximately .185 inches (4.70 mm) thick. incorporates a shorter pin/socket contact the heart of the header assembly is a short pin/socket contact. the tail of the contact would accommodate standard through-hole diameters and thickness of the flex or printed circuit board materials. the socket is imbedded in the molded material, making electrical engagement with the printed circuit tail of the con- nector. cylindrical configuration ? 3 pcb stickout dimensions are available. ? size 22 contacts use .175 thick headers ? size 16 to 20 contacts use .195 thick headers ? consult amphenol, sidney ny for additional configurations. ? headers for cylindrical connectors accom- modate up to 128 pins. consult amphenol catalogs for mating connector contact layouts (12-092 and 12-090 for mil-dtl- 38999 and 12-070 for mil-c-26482) mounting to rectangular arinc con- nectors ? headers for arinc connector arrangements accommodate up to 150 pins ? consult amphenol, sidney, ny for arinc configurations and detailed dimensions. materials ? body is molded from torlon or pps (polyphenylene sulfide) ? electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. see drawing of standard header on next page. headers provide easy separation of the connector from the pc board.
39 tri-start ? accessories universal ?header assembly? for flex print or pc board mounting, cont. the drawing below shows the standard universal adapter for use with mil-dtl-38999 and mil-c-26482 connectors. consult amphenol aerospace, sidney ny for drawings of headers for arinc configurations. assembly shell f g s t r1 r2 tt part number size radius .005 .005 + .008 tp? tp? + .008 ? .006 ? .006 21-904008-xx( ) 8/9 .094 .938 .128 .719 .594 .216 21-904010-xx( ) 10/11 .094 1.031 .128 .812 .719 .194 21-904012-xx( ) 12/13 .094 1.125 .128 .906 .812 .194 21-904014-xx( ) 14/15 .125 1.219 .128 .969 .906 .173 21-904016-xx( ) 16/17 .125 1.312 .128 1.062 .969 .194 21-904018-xx( ) 18/19 .125 1.438 .128 1.156 1.062 .194 21-904020-xx( ) 20/21 .125 1.562 .128 1.250 1.156 .194 21-904022-xx( ) 22/23 .125 1.688 .154 1.375 1.250 .242 21-904024-xx( ) 24/25 .125 1.812 .154 1.500 1.375 .242 assemblies containing size 22 contacts only: .175 assemblies containing size16 or 20 contacts: .195 see suffix chart ? tp designates true position dimensioning. assembly number suffix chart shell size arrangement contact designation* number pcb stickout** suffix*** suffix b .015 stickout 08 1 .120 10 2 .185 12 3 .270 14 16 18 20 22 24 insert arrangement suffix from mil-std-1560 or mil-std-1669 how to order information for universal adapter used with mil-dtl-38999 connectors use coded number as follows: 21-9040 xx - xx x designates amphenol interface adapter shell size designation for mil-dtl-38999 series iii. see suffix chart. arrangement number - see mil-std-1560 or mil-std-1669. see insert availability charts on pages 6 and 7. contact pcb stickout designation see suffix chart. universal adapters are also used with mil-dtl-38999 series i and ii and with mil-c-26482, series 1 and 2. for how to order information on adapters to be used with arinc connectors, consult amphenol, sidney ny. *shell size designation for mil-dtl-38999 series i, ii, iii and iv and mil-c-26482 series 1 and 2. examples: shell size 9 use 08. shell size 25 use 24. ** size 22 contacts available in all 3 stickout lengths. size 16 and 20 contacts available only in .185 and .270 lengths. *** insert arrangement 14-97 and 15-97 are not available at this time. consult amphenol, sidney ny for information.
40 tri-start ? accessories contacts, sealing plugs, protection caps standard 500 cycle contacts for tv and ctv, p & s contact tv/ctv pins tv/ctv sockets size military no. supersedes military no. supersedes 8 (coax)* m39029/60-367 ms27536 m39029/59-366 ms27535 8 (power) n/a n/a n/a n/a 8 (twinax) m39029/90-529** n/a m39029/91-530 n/a 10 (power) m39029/58-528 n/a m39029/56-527 n/a 12 m39029/58-365 ms27493-12 m39029/56-353 ms27490-12 16 m39029/58-364 ms27493-16 m39029/56-352 ms27490-16 20 m39029/58-363 ms27493-20 m39029/56-351 ms27490-20 22d m39029/58-360 ms27493-22d m39029/56-348 ms27490-22d 4 n/a n/a n/a n/a 0 n/a n/a n/a n/a 1500 cycle contacts for ctv, classes h & j contact ctv pins ctv sockets size proprietary no military no supersedes proprietary no military no supersedes 12 10-597072-2x m39029/107-623 ? 10-597073-2x m39029/106-617 ? 16 10-597068-2x m39029/107-622 ? 10-597069-2x m39029/106-616 ? 20 10-597064-2x m39029/107-621 ? 10-597065-2x m39029/106-615 ? 22d 10-597058-3x m39029/107-620 ? 10-597061-2x m39029/106-614 ? plastic protection caps ms metal protection caps sealing plugs shell plug rececptacle size 9 10-70506-14 10-70500-10 11 10-70506-16 10-70500-12 13 10-70500-18 10-70500-14 15 10-70500-20 10-70500-16 17 10-70500-22 10-70500-19 19 10-70500-24 10-70500-20 21 10-70524-1 10-70500-22 23 10-70506-28 10-70500-24 25 10-70500-28 10-70524-1 contact proprietary military size no. no. 8 (coax) 10-482099-8 n/a 8 (twinax) t3-4008-59p n/a 8 (power) 10-405996-81 ms27488-8-1 10 (power) 10-576225 n/a 12 10-405996-121 ms27488-12-1 16 10-405996-161 ms27488-16-1 20 10-405996-201 ms27488-20-1 22d 10-405996-221 ms27488-22-1 4 10-405996-41 ms27488-4-1 0 10-405996-01 ms27488-0-1 above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with mil-c-39029. for other finish variations, consult sidney, ny. *for use with rg180b/u and rg195a/u cable. for other size 8 coax or optional sizes 12 and 16 coax contacts available for use in tri-start connectors, see catalog 12-130 or consult amphenol, sidney, ny * to complete order number, replace x with applicable letter as follows: r - designates eyelet type n - designates washer type ms metal protection caps are supplied with service class w which designates corrosion resistant olive drab cadmium plate aluminum. consult amphenol, sidney, ny for more detailed information on ordering ms metal protection caps. shell ms shell ms plug ms receptacle size size code protection cap protection cap 9 a d38999/32w9x* d38999/33w9x* 11 b d38999/32w11x* d38999/33w11x* 13 c d38999/32w13x* d38999/33w13x* 15 d d38999/32w15x* d38999/33w15x* 17 e d38999/32w17x* d38999/33w17x* 19 f d38999/32w19x* d38999/33w19x* 21 g d38999/32w21x* d38999/33w21x* 23 h d38999/32w23x* d38999/33w23x* 25 j d38999/32w25x* d38999/33w25x* ** for use with m17/m176-00002 cable. ? optional design - see slash sheet ms39029. for other contact options available for use in tri-start connectors, (wire wrap, thermocouple, fiber optic) consult amphenol. wire wrap data given on next page.
41 sockets pins contact stickout max/min (see illustration below) pcb d38999/24 socket tail d38999/20 d38999/26 tv07 contacts size dia tvp00 tv06 metal composite 10-497623-15 22d .019 .291 .316 .285 .242 .226 .251 .222 .182 10-497623-25 22d .019 .868 .893 .862 .819 .803 .828 .802 .759 10-497623-35 22d .019 .348 .373 .342 .299 .283 .308 .282 .239 10-497623-45 22d .019 .208 .233 .202 .159 .143 .168 .142 .099 10-497623-75 22d .019 .146 .171 .140 .097 .081 .106 .080 .037 10-497623-105 22d .019 .028 .053 .022 .021 ns .000 ns ns 10-497623-145 22d .019 .609 .634 .603 .560 .539 .564 .538 .495 10-497623-155 22d .019 .423 .448 .417 .374 .358 .383 .357 .314 10-497643-15 20 .019 .348 .373 .342 .299 .294 .319 .293 .250 10-497643-25 20 .019 .213 .238 .207 .164 .159 .184 .158 .115 10-497643-35 20 .019 .555 .580 .549 .506 .501 .526 .500 .457 10-497643-45 20 .019 .138 .163 .132 .089 .084 .109 .083 .040 10-497650-15 16 .040 .255 .280 .249 .206 .201 .226 .200 .157 wire wrap tail contacts square 10-497577-15 22d .025 .155 .180 .149 .106 .090 .115 .089 .046 10-497577-25 22d .025 .002 .027 ns ns ns ns ns ns 10-897577-35 22d .025 .201 .226 .195 .152 .136 .161 .135 .092 10-497577-55 22d .025 .566 .591 .560 .517 .501 .526 .500 .457 10-497621-15 20 .025 .151 .176 .145 .102 .101 .126 .100 .057 10-497621-25 20 .025 .605 .630 .599 .556 .555 .580 .554 .511 10-497621-35 20 .025 .308 .333 .302 .259 .258 .283 .257 .214 contact stickout max/min (see illustration below) pcb d38999/24 pin tail d3899 9/20 d38999/26 tv07 contacts size dia tvp00 tv06 metal composite 10-407552-15 22m .019 .335 .360 .329 .286 .280 .305 .279 .236 10-407552-55 22m .019 .224 .249 .218 .175 .169 .194 .168 .125 10-407552-85 22m .019 .060 .085 .054 .011 .010 .035 .009 ns 10-407552-95 22m .019 ns ns ns ns 10-407552-115 22m .019 .002 .023 ns ns ns ns 10-497640-15 20 .019 .348 .373 .342 .299 .298 .323 .297 .254 10-497640-25 20 .019 .213 .238 .207 .164 .163 .188 .162 .119 10-497640-45 20 .019 ns ns ns ns 10-497640-65 20 .019 .138 .163 .132 .089 .088 .113 .087 .044 10-497596-15 20 .025 .058 .083 .052 .009 .012 .037 .011 ns 10-497596-25 20 .025 .148 .173 .142 .099 .102 .127 .101 .058 10-497596-35 20 .025 .229 .254 .223 .180 .183 .208 .182 .139 10-497596-55 20 .025 .346 .371 .340 .297 .300 .325 .299 .256 10-497695-15 16 .040 .255 .280 .249 .206 .205 .230 .204 .161 10-497630-25 16 .062 .348 .373 .342 .299 .298 .323 .297 .254 10-497630-35 16 .062 .060 .085 .054 .011 .010 .035 .009 ns 10-497630-45 16 .062 .108 .133 .102 .059 .062 .087 .061 .018 10-597502-15 12 .081 .228 .252 .222 .179 .178 .203 .177 .134 wire wrap tail contacts square 10-407572-15 22d .025 .014 .498 .008 ns ns .007 ns ns 10-407572-35 22d .025 .155 .180 .149 .106 .105 .130 .104 .061 10-407572-45 22d .025 .255 .280 .249 .206 .205 .230 .204 .161 10-407572-75 22d .025 .521 .546 .515 .472 .475 .500 .474 .431 10-407584-25 20 .025 .605 .630 .599 .556 .559 .584 .558 .515 10-407584-35 20 .025 .308 .333 .302 .259 .262 .287 .261 .218 all dimensions for reference only. consult sidney, ny for specific contact contour stickout data. ns designates no stickout. see also catalog 12-170, amphenol cylindrical connectors for pcb applications. this catalog provides the most commonly used insert pattern pin-out drawings which have been tooled for the purpose of attaching cylindrical connectors to printed circuit boards. pcb socket and pin part numbers include finish designation - gold plating over suitable underplate in accordance with mil-c-39029. for other finish variations, consult amphenol, sidney, ny. note: 22m and 22d contacts are interchangeable. for other contact options available for use in tri-start connectors (thermocouple, fiber optic), consult amphenol, sidney, ny. tri-start contacts ? printed circuit board, wire wrap contact stick out max/min
42 where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. the above crimping tools and positioners are available from the approved tool manufacturer. tri-start application tools the following data includes information pertaining to the appli- cation tools which have been established for crimping, inserting, and removing contacts incorporated in the tv, ctv and mil- dtl-38999 series iii connectors. for additional information on coax, twinax and triax contact tools see catalog 12-130. all crimping tools included are the ?full cycling? type and when used as specified in the installation instructions (l-624 and l- 844) covering the tv, ctv and ms series connectors, will pro- vide reliable crimped wire to contact terminations. there is a possibility of additional crimping tools other than those included being available at present or in the future for this specific appli- cation. crimping tools insertion tools removal tools contact crimping turret die size/type tool or positioner 12 pin and socket m22520/1-01 m22520/1-04 16 pin and socket m22520/1-01 m22520/1-04 m22520/7-01 m22520/7-04 20 pin and socket m22520/1-01 m22520/1-04 m22520/2-01 m22520/2-10 m22520/7-01 m22520/7-08 22d pin m22520/2-01 m22520/2-09 m22520/7-01 m22520/7-07 22d socket m22520/2-01 m22520/2-07 m22520/7-01 m22520/7-05 8 twinax center m22520/2-01 m22520/2-37 pin and socket 8 twinax intermediate m22520/5-01 m22520/5-200 outer pin & socket contact crimping turret die size/type tool or positioner 8 coaxial inner m22520/2-01 m22520/2-31 pin and socket m22520/5-01 m22520/5-05 die closure b 8 coaxial outer pin m22520/5-01 m22520/5-41 and socket die closure b m22520/10-01 m22520/10-07 die closure b 16 coaxial inner m22520/2-01 m22520/2-35 pin and socket 16 coaxial outer m22520/4-01 m22520/4-02 pin and socket 12 coaxial inner m22520/2-01 m22520/2-34 pin and socket 12 coaxial outer m22520/31-01 m22520/31-02 pin and socket 10 (power) tp201423 1716p-1 plastic tools metal tools for unwired angle type use with contacts straight type contact ms proprietary ms proprietary proprietary size part number color part number part number part number part number color 10 (power) m81969/14-05* (gray) / white ? m81969/8-12 ? ? green / white 12 m81969/14-04* (yellow) / white 11-10050-11 m81969/8-10 11-8675-12 11-8795-12 yellow / white 16 m81969/14-03* (blue) / white 11-10050-10 m81969/8-08 11-8675-16 11-8795-16 blue / white 20 m81969/14-10* (orange) / red 11-10050-9 m81969/8-06 11-8675-20 11-8795-20 red / orange 22d m81969/14-01* (green) / white 11-10050-7 m81969/8-02 11-8675-24 11-8795-24 green / white 8 coaxial m81969/14-12 green none none 11-9170 drk264-8?? n/a 8 twinax m81969/14-12 green none m81969/46-12** 11-9170 n/a n/a plastic tools metal tools use with angle type straight type contact ms ms proprietary proprietary size part number color part number part number part number color 10 (power m81969/14-05* gray / (white) m81969/8-11 ? ? green 12 m81969/14-04* yellow / (white) m81969/8-09 11-8674-12 11-8794-12 yellow 16 m81969/14-03* blue / (white) m81969/8-07 11-8674-16 11-8794-16 blue 20 m81969/14-10* red / (orange) m81969/8-05 11-8674-20 11-8794-20 red 22d m81969/14-01* green / (white) m81969/8-01 11-8674-24 11-8794-24 black 8 coaxial none required 8 twinax none m81969/46-06** none red the m81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside diameter as follows: contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22d: dia. is .050. when wire diameters exceed those specified, the plastic tools must be used. ? to be determined. ?? contact daniels manufacturing co. for availability. * double end insertion/removal tool. ** twinax insertion tools are available only in a straight type, metal version.
43 tri-start how to order ? (amphenol ? tv, metal) how to order ? (amphenol ? tv26 clutch-lok ? ) connector type tv designates tri-start series connector tvp designates back panel mounted receptacle tvs designates 200c rated tvps designates back panel mounted, 200c rated receptacle mtv designates clutch-lok connector with ?ms? stamping (note: remove dashes in how to order part number when ordering clutch-lok) shell style 00 designates wall mount receptacle 01 designates line receptacle 02 designates box mount receptacle 06 designates straight plug 26 designates proprietary clutch-lok high vibration straight plug (available in service classes rk and rs only) 07 designates jam nut receptacle 09 designates flange mounted plug iy designates solder mounted receptacle, hermetic only hiy designates weld mounted receptacle, hermetic only service class rx alternate finish, requires special variation suffix. example: non-conductive, anodic coated aluminum is defined by variation suffix 005. consult amphenol, sidney ny for details, options and availability of non-cadmium or nickel finishes. rf electroless nickel plated aluminum, optimum emi shielding effectiveness ?65db @ 10ghz specification min., 48 hour salt spray, 200c rgf** electroless nickel plated ground plane aluminum, 200c rgw** olive drab cadmium plated ground plane aluminum, 175c rk* corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, emi ?45 db @ ghz specification min., 200c rw corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, emi ?50 db @ 10 ghz specification min., 175c rqf same as rf except with quadrax contacts rgqf same as rgf ex cept with quadrax contacts rgqw same as rgw except with quadrax contacts rqk same as rk except with quadrax contacts and not firewall capable rqw same as rw except with quadrax contacts y hermetic seal, passivated stainless steel, 200c rs* (non-hermetic connectors), nickel plated stainless steel, optimum emi shielding effectiveness ?65db @ 10 ghz specification min., 500 hour salt spray, 200c, firewall barrier yn (hermetic connectors), nickel plated stainless steel, 200c shell size mil-dtl-38999, sizes 9-25. tvps 00 rf - 9 -35 p b (xxx) connector type shell style service class shell size insert arrangement contact type alternate positions special variations proprietary part number * coaxial arrangements are not available in these classes. ** for more information on coax/triax/twinax ground plane connectors see page 49. a b c d e f g h j mil shell size 9 11 13 15 17 19 21 23 25 amphenol shell size insert arrangement mil-dtl-38999, see insert arrangement charts, pgs. 6 & 7. contact type p designates pin contacts s designates socket contacts alternate positions locksmith keying - rotation of minor keys. see page 8. ?n? not required for normal position. special variations consult amphenol aerospace, sidney, ny for variations. amphenol? tri-start connectors (metal) can be ordered by coded part number. ordering procedure is illustrated by part number tvps00rf-9-35pb( ) as shown below:
44 tri-start how to order ? (d38999, tv military, metal) how to order ? (mtv26 clutch-lok ? ) connector type d38999/ designates mil-dtl-38999 series iii connector mtv designates military d38999/26 clutch-lok high vibration straight plug (available in service class rk only) shell style 20 designates wall mount receptacle 21 designates box mount receptacle, hermetic 23 designates jam nut receptacle, hermetic 24 designates jam nut receptacle 25 designates solder mount receptacle, hermetic 26 designates straight plug 27 designates weld mount receptacle, hermetic lanyard release connectors (see pages 28-32 for ordering) 29 designates lanyard release plug with pin contacts 30 designates lanyard release plug with socket contacts 31 designates lanyard release plug for mil-std-1760 with pin contacts protection caps (see page 40 for ordering ms protection caps) 32 designates plug protection cap 33 designates receptacle protection cap service class c non-conductive, anodic coated aluminum, 500 hour salt spray, 200c f electroless nickel plated aluminum, optimum emi shielding effectiveness ?65db @ 10ghz specification min., 48 hour salt spray, 200c g space grade, electroless nickel, 48 hour salt spray, 200c k corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, emi ?45 db @ ghz specification min., 200c l corrosion resistant steel, electrodeposited nickel, 48 hour salt spray, 200c w corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, emi ?50 db @ 10 ghz specification min., 175c y hermetic seal, passivated stainless steel, 200c s (non-hermetic connectors), nickel plated stainless steel, optimum emi shielding effectiveness ?65db @ 10 ghz specification min., 500 hour salt spray, 200c n (hermetic connectors), nickel plated stainless steel, 200c shell size mil-dtl-38999, sizes 9-25. d38999/ 20 f a 35 p b connector type shell style service class shell size insert arrangement contact type alternate positions military part number to more easily illustrate ordering procedure of tri-start connectors (metal) by military designation, part number d38999/20f a35pb is shown as follows: a b c d e f g h j mil shell size 9 11 13 15 17 19 21 23 25 amphenol shell size insert arrangement mil-dtl-38999, see insert arrangement charts, pgs. 6 & 7. contact type p designates pin contacts s designates socket contacts a designates same as ?p? except supplied less pin contacts b designates same as ?s? except supplied less socket contacts (a & b designates non-standard contact applications) x designates eyelet contacts, hermetics only alternate positions locksmith keying - rotation of minor keys. see page 8. use n for normal. special variations consult amphenol aerospace, sidney, ny for variations.
45 connector type ctv designates tri-start series connector ctvp designates panel mounted receptacle ctvs designates 200c rated ctvps designates panel mounted, 200c rated receptacle shell style 00 designates wall mount receptacle 01 designates line receptacle 02 designates box mount receptacle* 06 designates straight plug 07 designates jam nut receptacle service class rf electroless nickel plated composite, 200c, 2000 hour salt spray rw olive drab cadmium plated composite, 175c rgf** electroless nickel plated ground plane composite, 200c rgw** olive drab cadmium plated ground plane composite, 175c rqf same as rf composite except with quadrax contacts rqw same as rw composite except with quadrax contacts rgqf same as rgf composite except with quadrax contacts rgqw same as rgw composite except with quadrax contacts shell size 9 thru 25 available insert arrangement mil-dtl-38999, see insert arrangement charts, pgs. 6 &7. contact type h designates 1500 cycle pin contacts j designates 1500 cycle socket contacts p designates 500 cycle pin contacts s designates 500 cycle socket contacts alternate positions locksmith keying - rotation of minor keys. ?n? not required for normal position, see page 8. ctvps 00 rf ? 9 ? 35 p b connector type shell style service class shell size insert arrangement contact type alternate positions proprietary part number * consult amphenol aerospace, sidney, ny for availability. ** for more information on coax/triax/twinax ground plane connectors see page 49. tri-start how to order ? (amphenol ? ctv, composite) amphenol? tri-start composite connectors can be ordered by coded part number. ordering procedure is illustrated by part number ctvps00rf-9-35pb as shown below: amphenol? federal vendor identification/fscm 77820
46 connector type d38999/ designates mil-dtl-38999 series iii connector shell style 20 designates wall mount receptacle 24 designates jam nut receptacle 26 designates straight plug (consult amphenol aerospace for availability of composite box mount receptacles) service class j olive drab cadmium plate (175c), 2000 hrs. dynamic salt spray m electroless nickel plate (200c), 2000 hrs. dynamic salt spray shell size mil-dtl-38999, sizes 9-25 insert arrangement mil-dtl-38999, see insert arrangement charts, pg. 6 & 7. contact type h designates 1500 cycle pin contacts j designates 1500 cycle socket contacts p designates 500 cycle pin contacts s designates 500 cycle socket contacts a designates same as ?p? except supplied less pin contacts b designates same as ?s? except supplied less socket contacts (a & b designate non-standard contact applications) alternate positions locksmith keying - rotation of minor keys. see page 8. (use n for normal) d38999/ 20 j g 35 p n connector type shell style service class shell size insert arrangement contact type alternate positions military part number to more easily illustrate ordering procedure of tri-start composite connectors by military designation, part number d38999/20jg35pn is shown as follows: tri-start how to order ? (d38999, ctv military, composite) a b c d e f g h j mil shell size 9 11 13 15 17 19 21 23 25 amphenol shell size
47 tri-start weight comparisons (composite vs. metal) wall mount receptacle (00) jam nut receptacle (07) plug (06) size/ stainless stainless stainless arrange- steel aluminum composite steel aluminum composite steel aluminum composite ment pin socket pin socket pin socket pin socket pin socket pin socket pin socket pin socket pin socket 9-35 .7216 .7840 .3248 .3777 .2588 .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 9-98 .7216 .7776 .2496 .3056 .1664 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2337 11-35 .9488 1.0800 .3632 .4960 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 11-98 .9488 1.0620 .3632 .4768 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 13-8 1.2096 1.3888 .4800 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 13-35 1.2160 1.4320 .4864 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 13-98 1.2160 1.4016 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 15-5 1.5312 1.7904 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 15-18 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 15-35 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9120 1.1264 1.3343 .8017 .8062 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 4.0960 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.6896 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.5424 1.7456 2.3840 1.4505 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.7248 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.5856 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 5.0640 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 tri-start weight in ounces (includes contacts) all weight measurements are for reference only. depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product.
48 tri-start ? specials fiber optics, filter protection, pcb applications fiber optic amphenol multi-channel fiber optic connectors offer a precision optic interconnect system within the high performance mil-dtl-38999 series iii connector. the metal-to-metal feature of the tri-start connector provides protection from damage in severe environmental and physical conditions. optical performance is optimized utilizing the ceramic alignment features employed by the termini. insertion losses are typically .8db and can range from .5 to 1.5 db, depending on test conditions. ask for publication 12-352 for complete information on fiber optic connectors. transient protection emi/emp protection devices can be integrated into the mil-dtl- 38999 series iii connector to provide a cost effective alternative to discrete devices mounted inside the box. these unique, high performance designs provide weight and space savings necessary for modern electronic systems. ask for publication 12-120 for complete information on amphenol filter/transient protection connectors. flex termination assemblies for printed circuit board applications amphenol provides flex termination assemblies for printed circuit board attachment through amphenol act, advanced circuit techno- logy. flex circuits are available for mil-dlt-38999 connectors in flat or sculptured styles. sculptured ? flexible circuits with built-in termina- tions eliminate the failures associated with crimped or solder-on contacts, and they are designed to geometrically fit the tight space requirements within a unit. they plug into a printed circuit board and create a self-locking terminal pad which eliminates the need for an additional interconnect to the pcb. tri-start connectors with pc tail contacts printed circuit tail twinax contacts are currently supplied in 8, 12 and 16 coax type, 8, 10 and 12 twinax type, and 8 triax socket type. these provide a cost effective packaging solution for limited space applica- tions where connectors are attached to printed circuit boards. ask for catalog 12-170, amphenol cylindrical connectors for pcb applications and catalog 12-130, amphenol high frequency contacts for multi-pin connectors. multi-channel fiber optic connectors filter/transient protection connectors flex termination assemblies tri-start connectors with mt ferrule fiber optics pc tail contacts
49 tri-start ? specials coax, twinax and triax contacts, ground plane connectors, press fit connectors amphenol mil-dtl-38999 series iii connectors are the most commonly used connectors for incorporation of shielded contacts along with traditional crimp contacts and also with contacts for data bus, lan and coax/triax/twinax transmission lines with conductive inserts that ground the outer conductor of the coax, triax, twinax contact to the shell. these connectors are sold ?less contacts?. they will accommodate size 8 coax, triax or twinax contacts or size 12 and 16 coax contacts. the insert availability chart on pages 6 and 7 indicates the patterns that are available in a ground plane version, (see those designated with a star symbol), and consult how to order pages for ordering procedures. connectors with shielded coax contacts for shielded wire applications, coaxial contacts can be incorporated into mil-dtl-38999 connectors. designed-in crimp or solder types are available to fit various rg and special cables. high performance coaxial contacts eliminate discontinuities or impedance variations due to movement of parts under axial load. concentric twinax contacts qualified to m39029/90 and /91 connectors with concentric twinax contacts the size 8 concentric twinax contact was developed for use in mil-std-1553 airborne multiplex data bus applications which require high performance interconnect characteristics in multi-pin connectors. ideal for this applica- tion need is the high performance tri-start connector with its fully scoop-proof feature of recessed pins. the concentric twinax contact is crimp terminable to twisted-shielded cable. shielded triax contacts triax contacts have three conductors and are offered in sizes 8, 10 and 12. they provide additional shielding when terminated to triax cable having solid or stranded center conduc- tors. each of the three conductors of the triax contact is separated by dielectric insulation to isolate ground planes and to improve shielding effectiveness. high speed data transmission quadrax contacts are now available for use in mil-dtl- 38999 connectors. press fit connectors tri-start connectors are also designed for the application of solderless mounting to printed circuit boards. the press fit connector perfor- mances are compatible with series iii ground plane connector with twinax contacts and insulated power/signal contacts mil-dtl-38999 series iii connectors with compliant pin contacts for solderless mount- ing on printed circuit boards consult the following amphenol literature for further information: product data sheet 139 for ground plane connectors. product data sheet 188 for press fit connectors. catalog 12-130 for high frequency contacts for multi- pin connectors. 38999 series iii connector with twinax contacts and standard contacts shielded coax contacts
50 tri-start ? specials quadrax and differential twinax contacts size 8 high speed quadrax and differential twinax contacts for use in mil-dtl-38999 connectors quadrax contacts consist of an outer contact with four strategically spaced inner contacts forming two 100 or 150 ohm matched impedance differential pairs. differential twinax contacts consist of an outer contact with two inner contacts spaced to form one 100 or 150 ohm matched impedance differential pair. both contacts can be used in connectors for ethernet 100 base-t-100 ohm, fibre-channel-150 ohm and ieee 1394b firewire-110 ohm applications. typical electrical performance ? bandwidth: up to 3 gigahertz ? data rate: exceeding 2 gbits/sec. ? voltage rating: 500 vrms max. @ sea level ? dielectric withstanding voltage: 1000 vacrms between all inner contacts @ sea level 500 vacrms between inner and outer contacts @ sea level quadrax contacts are also available in arinc 600 rectangular connectors. see photo on right; consult amphenol aerospace for further information. also available are quadrax and twinax transition adapters which provide a method of launching from the high speed connectors to pcb boards. consult amphenol aerospace, sidney ny for ordering information for mil-dtl-38999 series iii connectors with quadrax and differential twinax contacts. below is a chart that provides contact part numbers available, but not limited to, the cables listed. all contacts are available kitted with or installed into specially modified mil-dtl-38999 connectors. consult amphenol for cables not listed. d38999 series iii groundplane connector with quadrax pcb sockets installed contacts front are differential twinax (left) and quadrax (right) contact part numbers and applicable cables for use in d38999 connectors description part number cable part number impedance quadrax socket 21-33385-21 draka fileca f-4703-3 100 ohm 21-33385-31 tensolite 26473/02006x-4(ld) 150 ohm 21-33385-51 tensolite nf24q100 100 ohm 21-33385-61 tensolite nf22q100 or thermax 956-5 100 ohm 21-33385-61 tensolite 24450/03089x-4(ld) 110 ohm 21-33385-71 tensolite nf26q100 100 ohm 21-33385-91 jsfy02 110 ohm 21-33397-21 pcb (1.035 length) 100 ohm 21-33397-31 pcb (.866 length 100 ohm quadrax pin 21-33384-21 draka fileca f-4703-3 100 ohm 21-33384-31 tensolite 26473/02006x-4(ld) 150 ohm 21-33384-51 tensolite nf24q100 100 ohm 21-33384-61 tensolite nf22q100 or thermax 956-5 100 ohm 21-33384-61 tensolite 24450/03089x-4(ld) 110 ohm 21-33384-71 tensolite nf26q100 100 ohm 21-33384-91 jsfy02 110 ohm 21-33398-21 pcb (1.035 length) 100 ohm 21-33398-31 pcb (.866 length) 100 ohm 21-33425-1 right angle special 100 ohm differential twinax socket 21-33388-21 tensolite 24463/9p025x-2(ld) 100 ohm 21-33388-31 tensolite 26483/03071x-2(ld) 100 ohm 21-33835-1 pcb (1.035 length) differential twinax pin 21-33387-21 tensolite 24463/9p025x-2(ld) 100 ohm 21-33387-31 tensolite 26483/03071x-2(ld) 100 ohm 21-33834-1 pcb (1.035 length) quadrax contact for use in arinc 600 connectors
51 tri-start ? specials deep reach and stand-off shells, connectors with integral strain reliefs, esd protection, rj field other specials within the tri-start family of connectors: ? deep reach shells ? for increased panel thicknesses. ? stand-off flange shells ? for attachment to printed circuit boards ? connectors with integral strain reliefs ? cost savings through integration of strain relef to the shell. ? electrostatic discharge (esd) protection ? amphenol has developed a design feature for the tri-start connector which will protect sensitive components from electrostatic discharge without diodes, varistors, gas tubes, or ?experimental? semiconductive materials. these connectors utilize the faraday cage principal to shunt electrostatic discharge events to the conductive enclosure on which the connector is mounted, thus never allowing the high voltage, high current discharge event to reside on any contacts. the esd protected connectors have the same physical envelope as their standard counter- parts, and do not require special mounting or terminating techniques. all of the contacts remain fully functional, and electrical charac- teristics such as capacitance are not effected. for more information on esd protected connectors, ask for product data sheet 171. also publication l-2075, ?esd attenuation test procedure for connectors with faraday cage protective structures? is available as a reference document. tri-start jam nut receptacle with deep reach shell tri-start with stand-off flange tri-start with integral strain relief electrostatic discharge (esd) testing on tri-start filter connector rj field connectors amphenol socapex offers the rjf tv within the mil-dtl-38999 connector shell for ethernet connection. the rj field is designed for use where it is necessary to go beyond the pro- tected office environment of most ethernet applications, to the harsher environments of industrial and even mil-aero applications. allows use of ethernet class d/cat. 5e connection for 10 baset, 100 basetx, or 1000 base t networks. consult amphenol socapex for further informa- tion. rjf tv connectors for ethernet connection

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